Hobart Welding Products 187 manual Welding arc not stable Wire slipping in drive rolls

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Problem	Probable Cause	Remedy

Welding arc not stable.	Wire slipping in drive rolls.	Adjust pressure setting on wire feed rolls. Replace worn
		drive rolls if necessary.

	Wrong size gun liner or contact tip.	Match liner and contact tip to wire size and type.

	Incorrect voltage setting for selected wire feed speed on	Readjust welding parameters.
	welding power source.

	Loose connections at the gun weld cable or work cable.	Check and tighten all connections.

	Gun in poor shape or loose connection inside gun.	Repair or replace gun as necessary.

OM-228 187 Page 41

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Contents Processes OM-228 187BDescription 2010−01Protect Your Investment From Hobart to YouTable of Contents − Parts List Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can burnARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can injureFalling Equipment can injure Moving Parts can injureCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésLES Pièces Chaudes peuvent provoquer des brûlures LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un incendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU LA Chute DE L’ÉQUIPEMENT peut provoquer des blessuresLes Pièces Mobiles peuvent causer des blessures Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures LE Soudage À L’ARC risque de provoquer des interférencesPrincipales normes de sécurité Informations relatives aux CEMEn ce qui concerne les implants médicaux OM-228 187 Symbols And Definitions − SpecificationsSpecifications − DefinitionsVolt-Ampere Curves Duty Cycle And OverheatingAmperes Output− Installation Installing Nozzle, Contact Tip, And AdapterInstalling Welding Gun Installing Work Clamp Turn off welding power source Process/Polarity TableChanging Polarity Installing Gas Supply Selecting a Location And Connecting Input Power Installing Wire Spool And Adjusting Hub Tension Electrical Service GuideHold wire tightly to keep it from unraveling Threading Welding WireControls − OperationOM-228 187 CFH Weld Parameter Chart227010 Routine Maintenance − Maintenance & TroubleshootingOverload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Thread wire according to Replacing Switch And/Or Head Tube Trouble Remedy Troubleshooting TableOM-228 187 Circuit Diagram − Electrical Diagram228 180-A Typical MIG Process Connections − MIG Welding Gmaw GuidelinesTypical MIG Process Control Settings Wire Size Amperage RangeSelect Voltage Groove Welds Holding And Positioning Welding GunConditions That Affect Weld Bead Shape Poor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadTroubleshooting Guide For Semiautomatic Welding Equipment Common MIG Shielding GasesApplication Welding arc not stable Wire slipping in drive rolls Main Assembly − Parts ListDia Part Description Quantity 228 245 H100S2-10 GunOptions Optional Drive RollsService SupportAssistance Hobart Welding Products Contact your Distributor for