Hobart Welding Products 140 manual Gun Movement During Welding, Poor Weld Bead Characteristics

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9-5. Gun Movement During Welding

NOTE

Normally, a single stringer bead is satisfactory for most narrow groove weld joints; however, for wide groove weld joints or bridging across gaps, a weave bead or multiple stringer beads works better.

1

2

3

1Stringer Bead − Steady Movement Along Seam

2Weave Bead − Side To Side Movement Along Seam

3Weave Patterns

Use weave patterns to cover a wide area in one pass of the electrode.

S-0054-A

9-6. Poor Weld Bead Characteristics

1

2

3

4

1 Large Spatter Deposits

2 Rough, Uneven Bead

3 Slight Crater During Welding

4 Bad Overlap

5 Poor Penetration

5

S-0053-A

9-7. Good Weld Bead Characteristics

1

2

3

4

1Fine Spatter

2Uniform Bead

3Moderate Crater During Welding

Weld a new bead or layer for each 1/8 in (3.2 mm) thickness in metals being welded.

4No Overlap

5Good Penetration into Base Metal

5

S-0052-B

OM-925 Page 34

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Contents Description OM-925Processes From Hobart to You Table of Contents Typical MIG Process Connections − ACCESSORIES/CONSUMABLES− MIG Welding Gmaw Guidelines Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut endommager l’ouïe’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresBoulevard, Rexdale, Ontario, Canada M9W 1R3 téléphone En ce qui concerne les stimulateurs cardiaquesSpecifications − SpecificationsSymbols And Definitions − DefinitionsOutput Duty Cycle % WarrantyDuty Cycle And Overheating Exceeding duty cycle can15.0 Volt-Ampere CurvesVoltage 10.0 100 110 120 130 140 150 160Installing Work Clamp − InstallationInstalling Welding Gun Drive assembly. Tighten thumbscrewProcess/Polarity Table Changing PolarityInstalling Gas Supply CO2 gas regulator/flowmeterSelecting a Location And Connecting Input Power Do not move or operate unit Where it could tipInstalling Wire Spool And Adjusting Hub Tension Align locking hole in spool with locking pin on spool hubUse with solid or flux cored wire Installing Contact Tip And NozzleTurn off welding power source Threading Welding Wire Lay gun cable out straightPressure Indicator Scale TightenControls Source or -2. Do not switch under load− Operation Material Thickness Reference Chart Weld Parameter Chart 217 618-A Disconnect power − Maintenance & TroubleshootingRoutine Maintenance Overload Protection Drive Motor ProtectionReplacing Gun Contact Tip Changing Drive Roll Or Wire Inlet GuideTurn Off power before replacing contact tip Tools Needed 030/.035 GrooveTo Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Slide handle Replacing Switch And/Or Head TubeRemove handle locking nut Secure head tube in vice Troubleshooting Table Trouble Remedy− Electrical Diagram Circuit Diagram− MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsThickness to Amperage a Typical MIG Process Control SettingsWire Size Amperage Range Select VoltageHolding And Positioning Welding Gun Perpendicular Drag Conditions That Affect Weld Bead ShapePush Short Normal LongGun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Weld bead Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Application Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases Welding power source Welding arc not stable Wire slipping in drive rollsReadjust welding parameters Drive rolls if necessaryReplacement Drive Rolls − ACCESSORIES/CONSUMABLESAccessories ConsumablesWork like a Pro Start Your Professional Assistance ServiceSupport Contact your Distributor for Hobart Welding Products