Hobart Welding Products
140
manual
Work like a Pro
Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Weld Parameter Chart
Symbol Usage
Pressure Indicator Scale
Threading Welding Wire
Warranty
Maintenance
Page 45
Notes
Work like a Pro!
Pros weld and cut safely. Read the safety rules at the beginning of this manual.
Page 44
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Page 44
Page 46
Contents
OM-925
Processes
Description
From Hobart to You
Table of Contents
− ACCESSORIES/CONSUMABLES
− MIG Welding Gmaw Guidelines
Typical MIG Process Connections
Marks a special safety message
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Welding can cause fire or explosion
ARC Rays can burn eyes and skin
Flying Metal can injure eyes
Buildup of GAS can injure or kill
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Pacemakers
UNE Décharge Électrique peut entraîner la mort
LES Fumées ET LES GAZ peuvent être dangereux
Indique un message de sécurité particulier
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un incendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Bruit peut endommager l’ouïe
LA Chute DE L’APPAREIL peut blesser
Risque D’INCENDIE OU D’EXPLO
’EMPLOI Excessif peut SUR
DES Organes Mobiles peuvent provoquer des blessures
En ce qui concerne les stimulateurs cardiaques
Boulevard, Rexdale, Ontario, Canada M9W 1R3 téléphone
Symbols And Definitions
− Specifications
Specifications
− Definitions
Duty Cycle And Overheating
Warranty
Output Duty Cycle %
Exceeding duty cycle can
Voltage
Volt-Ampere Curves
15.0
10.0 100 110 120 130 140 150 160
Installing Welding Gun
− Installation
Installing Work Clamp
Drive assembly. Tighten thumbscrew
Changing Polarity
Process/Polarity Table
CO2 gas regulator/flowmeter
Installing Gas Supply
Do not move or operate unit Where it could tip
Selecting a Location And Connecting Input Power
Align locking hole in spool with locking pin on spool hub
Installing Wire Spool And Adjusting Hub Tension
Installing Contact Tip And Nozzle
Turn off welding power source
Use with solid or flux cored wire
Lay gun cable out straight
Threading Welding Wire
Tighten
Pressure Indicator Scale
Source or -2. Do not switch under load
− Operation
Controls
Material Thickness Reference Chart
Weld Parameter Chart
217 618-A
Routine Maintenance
− Maintenance & Troubleshooting
Disconnect power
Overload Protection Drive Motor Protection
Turn Off power before replacing contact tip
Changing Drive Roll Or Wire Inlet Guide
Replacing Gun Contact Tip
Tools Needed 030/.035 Groove
Cleaning Or Replacing Gun Liner
Disconnect gun from unit
To Reassemble Gun
Replacing Switch And/Or Head Tube
Remove handle locking nut Secure head tube in vice
Slide handle
Trouble Remedy
Troubleshooting Table
Circuit Diagram
− Electrical Diagram
Typical MIG Process Connections
− MIG Welding Gmaw Guidelines
Wire Size Amperage Range
Typical MIG Process Control Settings
Thickness to Amperage a
Select Voltage
Holding And Positioning Welding Gun
Push
Conditions That Affect Weld Bead Shape
Perpendicular Drag
Short Normal Long
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Gun Movement During Welding
Troubleshooting − Porosity
Troubleshooting − Excessive Spatter
Troubleshooting − Excessive Penetration
Possible Causes Corrective Actions
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Troubleshooting − Burn-Through
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Weld bead
Troubleshooting Guide For Semiautomatic Welding Equipment
Common MIG Shielding Gases
Application
Readjust welding parameters
Welding arc not stable Wire slipping in drive rolls
Welding power source
Drive rolls if necessary
Accessories
− ACCESSORIES/CONSUMABLES
Replacement Drive Rolls
Consumables
Work like a Pro
Start Your Professional
Service
Support
Assistance
Hobart Welding Products
Contact your Distributor for
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