Hobart Welding Products 140 manual Principal Safety Standards, EMF Information, About Pacemakers

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1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, American Welding Society Standard AWS F4.1 from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

National Electrical Code, NFPA Standard 70, from National Fire Protec- tion Association, P.O. Box 9101, 1 Battery March Park, Quincy, MA 02269−9101 (phone: 617−770−3000, website: www.nfpa.org).

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 1735 Jefferson Davis Highway, Suite 1004, Arlington, VA 22202−4102 (phone: 703−412−0900, web- site: www.cganet.com).

Code for Safety in Welding and Cutting, CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 178 Rexdale

Boulevard, Rexdale, Ontario, Canada M9W 1R3 (phone: 800−463−6727 or in Toronto 416−747−4044, website: www.csa−in- ternational.org).

Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute, 11 West 42nd Street, New York, NY 10036−8002 (phone: 212−642−4900, website: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot Work, NFPA Standard 51B, from National Fire Protection Association, P.O. Box 9101, 1 Battery March Park, Quincy, MA 02269−9101 (phone: 617−770−3000,website: www.nfpa.org).

OSHA, Occupational Safety and Health Standards for General Indus- try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and Part 1926, Subpart J, from U.S. Government Printing Office, Super- intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250 (there are 10 Regional Offices−−phone for Region 5, Chicago, is 312−353−2220,website: www.osha.gov).

1-6. EMF Information

Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields

Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However, after examining more than 500 studies spanning 17 years of research, a special blue ribbon committee of the National Research Council concluded that: “The body of evidence, in the committee’s judgment, has not demonstrated that exposure to power- frequency electric and magnetic fields is a human-health hazard.” However, studies are still going forth and evidence continues to be examined. Until the final conclusions of the research are reached, you may wish to minimize your exposure to electromagnetic fields when welding or cutting.

To reduce magnetic fields in the workplace, use the following procedures:

1.Keep cables close together by twisting or taping them.

2.Arrange cables to one side and away from the operator.

3.Do not coil or drape cables around your body.

4.Keep welding power source and cables as far away from opera- tor as practical.

5.Connect work clamp to workpiece as close to the weld as possi- ble.

About Pacemakers:

Pacemaker wearers consult your doctor before welding or going near welding operations. If cleared by your doctor, then following the above procedures is recommended.

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Contents Description OM-925Processes From Hobart to You Table of Contents Typical MIG Process Connections − ACCESSORIES/CONSUMABLES− MIG Welding Gmaw Guidelines Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresBoulevard, Rexdale, Ontario, Canada M9W 1R3 téléphone En ce qui concerne les stimulateurs cardiaques− Specifications Symbols And DefinitionsSpecifications − DefinitionsWarranty Duty Cycle And OverheatingOutput Duty Cycle % Exceeding duty cycle canVolt-Ampere Curves Voltage15.0 10.0 100 110 120 130 140 150 160− Installation Installing Welding GunInstalling Work Clamp Drive assembly. Tighten thumbscrewProcess/Polarity Table Changing PolarityInstalling Gas Supply CO2 gas regulator/flowmeterSelecting a Location And Connecting Input Power Do not move or operate unit Where it could tipInstalling Wire Spool And Adjusting Hub Tension Align locking hole in spool with locking pin on spool hubUse with solid or flux cored wire Installing Contact Tip And NozzleTurn off welding power source Threading Welding Wire Lay gun cable out straightPressure Indicator Scale TightenControls Source or -2. Do not switch under load− Operation Material Thickness Reference Chart Weld Parameter Chart 217 618-A − Maintenance & Troubleshooting Routine MaintenanceDisconnect power Overload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Tools Needed 030/.035 GrooveTo Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Slide handle Replacing Switch And/Or Head TubeRemove handle locking nut Secure head tube in vice Troubleshooting Table Trouble Remedy− Electrical Diagram Circuit Diagram− MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsTypical MIG Process Control Settings Wire Size Amperage RangeThickness to Amperage a Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape PushPerpendicular Drag Short Normal LongGun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting − Excessive Spatter Troubleshooting − PorosityTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Weld bead Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Application Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases Welding arc not stable Wire slipping in drive rolls Readjust welding parametersWelding power source Drive rolls if necessary− ACCESSORIES/CONSUMABLES AccessoriesReplacement Drive Rolls ConsumablesWork like a Pro Start Your Professional Assistance ServiceSupport Contact your Distributor for Hobart Welding Products