Hobart Welding Products 1025 manual Torch And Work Cable Connections, Torch Connections

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5-3. Torch And Work Cable Connections

8

9

2

5

11

613

7

10

3

1

4

12

Tools Needed:

5/8 in

If torch or work cable needs to be removed or replaced, proceed as follows:

Turn power Off, and disconnect in- put power plug from receptacle. Re- move top and screws holding front panel in place. Without disconnect- ing any plugs, move front panel to allow access.

Torch Connections

1Strain Relief Clamp

2Torch Cable

Insert cable through strain relief clamp.

3Gas Connector

4Gas Valve

Install gas connector onto gas valve.

5Plug PLG18

6Safety Control Board PC2

7Receptacle RC18

Connect PLG18 to RC18. Route leads along existing lead bundle.

8Female Friction Terminals

9Male Friction Terminal

10Power Control Board PC1

11Receptacle RC4

Connect female terminals to leads 23 and 24 from RC4 (connect to either lead). Connect male terminal to lead 25 from RC4. Route leads as shown.

Work Cable Connections

12 Strain Relief Clamp

Insert work clamp lead through strain relief clamp.

13 Receptacle RC6

Connect work clamp lead to lead 20 from RC6 (leads not shown). Route leads along existing lead bundle.

ST-801 423 / Ref. ST-801 300-B

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Contents Processes OM-2210Description Page Table of Contents Standards DirectivesMarks a special safety message Symbol UsagePlasma Arc Cutting Hazards Cutting can cause fire or explosionARC Rays can burn eyes and skin Flying Sparks can cause injuryNoise can damage hearing Fumes and Gases can be hazardousPrincipal Safety Standards About Pacemakers EMF InformationLE Coupage présente un risque de feu ou d’explosion Signification des symbolesUNE Décharge Électrique peu t entraîner la mort Identifie un message de sécurité particulierLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut endommager l’ouïeLE Plasma D’ARC peut entraîner des blessures LES Bouteilles peuvent exploser si elles sont endommagéesPrincipales normes de sécurité Consignes relatives aux stimulateurs cardiaques Information sur les champs électromagnétiques− Definitions Manufacturer’s Rating Label For CE Products Symbols And DefinitionsI1max I1effSpecifications For CE Model − InstallationDuty Cycle And Overheating For Non-CE Model Exceeding duty cycle can damage unit and void warrantyDuty Cycle And Overheating For CE Model OverheatingWhere it could tip Dimensions And WeightSelecting a Location Movement Do not move or operate unitPressure Connecting Work Clamp And Gas/Air Supply115V Installing Alternative Plug− Operation Setting Gas/Air PressureControls Cutting Speed Example Of Cutting Operation Sequence Of OperationTrigger is pressed Routine Maintenance − Maintenance & TroubleshootingEach Use Every WeekChecking Torch Shield Cup Shutdown System Ways turn Off power when changing or checking consumablesTorch Connections Torch And Work Cable ConnectionsWork Cable Connections Trouble Remedy TroubleshootingCircuit Diagram For Power Source − Electrical DiagramMain Assembly − Parts ListDia Part Mkgs Description Quantity +181 Call Effective January 1Owner’s Record

1025 specifications

Hobart Welding Products has long been a trusted name in the welding industry, and their Hobart 1025 model stands out as a reliable choice for both professionals and hobbyists. Designed primarily for MIG welding, the Hobart 1025 is suitable for a variety of applications including automotive repairs, metal fabrication, and home projects.

One of the key features of the Hobart 1025 is its user-friendly interface. The machine comes equipped with an intuitive control panel that allows users to set their welding specifications easily, ensuring an efficient setup process. This is particularly beneficial for beginners who may find complex machines daunting. With its solid construction and portability, the Hobart 1025 can be used in various environments, making it a versatile tool for different welding tasks.

The welding output range of the Hobart 1025 is one of its standout characteristics. It offers a power range of 25 to 140 amps, allowing it to handle a wide range of materials from thin sheet metal to heavier stock. This flexibility enables welders to adjust the machine based on specific project requirements, delivering quality results each time. Additionally, the machine works well with a variety of wire types, including flux-cored and solid wire, providing users with more options for their welding needs.

Another highlight of the Hobart 1025 is its advanced technology. The machine features a built-in thermal overload protection mechanism that prevents overheating, thus prolonging its lifespan and ensuring safe operation. This technological aspect ensures that users can work longer without the risk of damaging the equipment.

Moreover, the Hobart 1025 is designed for efficiency. It boasts a smooth arc transfer that reduces spatter and produces clean welds, which minimizes the need for post-weld cleanup. This efficiency translates to time saved on projects, allowing users to focus on completing their work rather than dealing with excess cleanup.

In summary, the Hobart Welding Products 1025 model offers impressive features, flexibility, and advanced technologies that cater to a diverse range of welding applications. With its user-friendly design, reliable performance, and durable construction, it continues to be an exceptional choice for both novice and experienced welders alike.
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