Hobart Welding Products 1025 manual Principal Safety Standards

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1-3. Additional Symbols For Installation, Operation, And Maintenance

HOT PARTS can cause severe burns.

DDo not touch hot parts bare handed.

DAllow cooling period before working on torch.

MOVING PARTS can cause injury.

DKeep away from moving parts such as fans.

DKeep all doors, panels, covers, and guards closed and securely in place.

FLYING METAL can injure eyes.

DWear safety glasses with side shields or face shield.

MAGNETIC FIELDS can affect pacemakers.

DPacemaker wearers keep away.

DWearers should consult their doctor before go- ing near plasma arc cutting operations.

OVERUSE can cause OVERHEATING.

DAllow cooling period; follow rated duty cycle.

DReduce amperage (thickness) or reduce duty cycle before starting to cut again.

FIRE OR EXPLOSION hazard.

D Do not locate unit on, over, or near combustible surfaces.

DDo not install unit near flammables.

DDo not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.

STATIC (ESD) can damage PC boards.

DPut on grounded wrist strap BEFORE handling

boards or parts.

D Use proper static-proof bags and boxes to store, move, or ship PC boards.

H.F. RADIATION can cause interference.

DHigh frequency (H.F.) can interfere with radio navigation, safety services, computers, and

communications equipment.

DHave only qualified persons familiar with elec- tronic equipment perform this installation.

DThe user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.

DIf notified by the FCC about interference, stop using the equipment at once.

DHave the installation regularly checked and maintained.

DKeep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.

EXPLODING HYDROGEN hazard.

DWhen cutting aluminum underwater or with the water touching the underside of the aluminum, free hydrogen gas may collect under the work- piece.

DSee your cutting engineer and water table instructions for help.

FALLING UNIT can cause injury.

DUse lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories.

DUse equipment of adequate capacity to lift unit.

DIf using lift forks to move unit, be sure forks are long enough to ex- tend beyond opposite side of unit.

ARC CUTTING can cause interference.

DElectromagnetic energy can interfere with sensitive electronic equipment such as computers and computer-driven equipment such as robots.

DTo reduce possible interference, keep cables as short as possible, close together, and down low, such as on the floor.

DLocate cutting operation 100 meters from any sensitive electronic equipment.

DBe sure this cutting power source is installed and grounded according to this manual.

DIf interference still occurs, the user must take extra measures such as moving the machine, using shielded cables, using line filters, or shielding the work area.

1-4. Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

Safety and Health Standards, OSHA 29 CFR 1910, from Superinten- dent of Documents, U.S. Government Printing Office, Washington, D.C. 20402.

Recommended Practices for Plasma Arc Cutting, American Welding Society Standard AWS C5.2, from American Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers That Have Held Hazardous Substances, American Welding Society Standard AWS F4.1, from American Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

National Electrical Code, NFPA Standard 70, from National Fire Protec- tion Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202.

Code for Safety in Welding and Cutting, CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 178 Rexdale Bou- levard, Rexdale, Ontario, Canada M9W 1R3.

Safe Practices For Occupation And Educational Eye And Face Protec- tion, ANSI Standard Z87.1, from American National Standards Institute, 1430 Broadway, New York, NY 10018.

Cutting And Welding Processes, NFPA Standard 51B, from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

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Contents Processes OM-2210Description Page Table of Contents Standards DirectivesCutting can cause fire or explosion Symbol UsageMarks a special safety message Plasma Arc Cutting HazardsFumes and Gases can be hazardous Flying Sparks can cause injuryARC Rays can burn eyes and skin Noise can damage hearingPrincipal Safety Standards About Pacemakers EMF InformationIdentifie un message de sécurité particulier Signification des symbolesLE Coupage présente un risque de feu ou d’explosion UNE Décharge Électrique peu t entraîner la mortLES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeLES Fumées ET LES GAZ peuvent être dangereux LE Plasma D’ARC peut entraîner des blessuresPrincipales normes de sécurité Consignes relatives aux stimulateurs cardiaques Information sur les champs électromagnétiques− Definitions I1eff Symbols And DefinitionsManufacturer’s Rating Label For CE Products I1maxSpecifications For CE Model − InstallationOverheating Exceeding duty cycle can damage unit and void warrantyDuty Cycle And Overheating For Non-CE Model Duty Cycle And Overheating For CE ModelMovement Do not move or operate unit Dimensions And WeightWhere it could tip Selecting a LocationPressure Connecting Work Clamp And Gas/Air Supply115V Installing Alternative Plug− Operation Setting Gas/Air PressureControls Cutting Speed Example Of Cutting Operation Sequence Of OperationTrigger is pressed Every Week − Maintenance & TroubleshootingRoutine Maintenance Each UseChecking Torch Shield Cup Shutdown System Ways turn Off power when changing or checking consumablesTorch Connections Torch And Work Cable ConnectionsWork Cable Connections Trouble Remedy TroubleshootingCircuit Diagram For Power Source − Electrical DiagramMain Assembly − Parts ListDia Part Mkgs Description Quantity +181 Call Effective January 1Owner’s Record

1025 specifications

Hobart Welding Products has long been a trusted name in the welding industry, and their Hobart 1025 model stands out as a reliable choice for both professionals and hobbyists. Designed primarily for MIG welding, the Hobart 1025 is suitable for a variety of applications including automotive repairs, metal fabrication, and home projects.

One of the key features of the Hobart 1025 is its user-friendly interface. The machine comes equipped with an intuitive control panel that allows users to set their welding specifications easily, ensuring an efficient setup process. This is particularly beneficial for beginners who may find complex machines daunting. With its solid construction and portability, the Hobart 1025 can be used in various environments, making it a versatile tool for different welding tasks.

The welding output range of the Hobart 1025 is one of its standout characteristics. It offers a power range of 25 to 140 amps, allowing it to handle a wide range of materials from thin sheet metal to heavier stock. This flexibility enables welders to adjust the machine based on specific project requirements, delivering quality results each time. Additionally, the machine works well with a variety of wire types, including flux-cored and solid wire, providing users with more options for their welding needs.

Another highlight of the Hobart 1025 is its advanced technology. The machine features a built-in thermal overload protection mechanism that prevents overheating, thus prolonging its lifespan and ensuring safe operation. This technological aspect ensures that users can work longer without the risk of damaging the equipment.

Moreover, the Hobart 1025 is designed for efficiency. It boasts a smooth arc transfer that reduces spatter and produces clean welds, which minimizes the need for post-weld cleanup. This efficiency translates to time saved on projects, allowing users to focus on completing their work rather than dealing with excess cleanup.

In summary, the Hobart Welding Products 1025 model offers impressive features, flexibility, and advanced technologies that cater to a diverse range of welding applications. With its user-friendly design, reliable performance, and durable construction, it continues to be an exceptional choice for both novice and experienced welders alike.
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