Hobart Welding Products 1025 manual Table of Contents

Page 3

WARNING

This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

OM-2210K

TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2. Plasma Arc Cutting Hazards

1

1-3.

Additional Symbols For Installation, Operation, And Maintenance

2

1-4.

Principal Safety Standards

3

1-5.

EMF Information

4

SECTION 1 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION

5

1-1.

Signification des symboles

5

1-2. Dangers liés au coupage à l’arc au plasma

5

1-3.

Dangers supplémentaires en relation avec l’installation, le fonctionnement

 

 

et la maintenance

7

1-4.

Principales normes de sécurité

7

1-5.

Information sur les champs électromagnétiques

8

SECTION 2 − DEFINITIONS

9

2-1.

Warning Label Definitions

9

2-2.

Manufacturer’s Rating Label For CE Products

10

2-3.

Symbols And Definitions

10

SECTION 3 − INST ALLATION

11

3-1. Specifications For Units Connected to a 20 Ampere, 115 Volt Circuit or a 10 Ampere,

 

 

230 Volt Circuit

11

3-2. Specifications For Units Connected to a 30 Ampere, 115 Volt Circuit or a 15 Ampere,

 

 

230 Volt Circuit

11

3-3. Specifications For CE Model

11

3-4. Duty Cycle And Overheating For Non-CE Model

12

3-5. Duty Cycle And Overheating For CE Model

12

3-6.

Selecting A Location

13

3-7.

Connecting Work Clamp And Gas/Air Supply

14

3-8.

Setting Input Voltage Selector Switch And Connecting Input Power

15

3-9.

Installing Alternative Plug

15

SECTION 4 − OPERATION

16

4-1.

Controls

16

4-2.

Cutting Speed

17

4-3.

Sequence Of Operation

18

SECTION 5 − MAINTENANCE & TROUBLESHOOTING

19

5-1.

Routine Maintenance

19

5-2.

Overload Protection: Trouble Lights & Checking Shield Cup Shutdown System

20

5-3.

Torch And Work Cable Connections

21

5-4.

Troubleshooting

22

SECTION 6 − ELECTRICAL DIAGRAM

23

SECTION 7 − PARTS LIST

24

OPTIONS AND ACCESSORIES

 

WARRANTY

 

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Contents OM-2210 ProcessesDescription Page Table of Contents Standards DirectivesCutting can cause fire or explosion Symbol UsageMarks a special safety message Plasma Arc Cutting HazardsFumes and Gases can be hazardous Flying Sparks can cause injuryARC Rays can burn eyes and skin Noise can damage hearingPrincipal Safety Standards About Pacemakers EMF InformationIdentifie un message de sécurité particulier Signification des symbolesLE Coupage présente un risque de feu ou d’explosion UNE Décharge Électrique peu t entraîner la mortLES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeLES Fumées ET LES GAZ peuvent être dangereux LE Plasma D’ARC peut entraîner des blessuresPrincipales normes de sécurité Consignes relatives aux stimulateurs cardiaques Information sur les champs électromagnétiques− Definitions I1eff Symbols And DefinitionsManufacturer’s Rating Label For CE Products I1maxSpecifications For CE Model − InstallationOverheating Exceeding duty cycle can damage unit and void warrantyDuty Cycle And Overheating For Non-CE Model Duty Cycle And Overheating For CE ModelMovement Do not move or operate unit Dimensions And WeightWhere it could tip Selecting a LocationPressure Connecting Work Clamp And Gas/Air Supply115V Installing Alternative PlugSetting Gas/Air Pressure − OperationControls Cutting Speed Sequence Of Operation Example Of Cutting OperationTrigger is pressed Every Week − Maintenance & TroubleshootingRoutine Maintenance Each UseChecking Torch Shield Cup Shutdown System Ways turn Off power when changing or checking consumablesTorch And Work Cable Connections Torch ConnectionsWork Cable Connections Trouble Remedy TroubleshootingCircuit Diagram For Power Source − Electrical DiagramMain Assembly − Parts ListDia Part Mkgs Description Quantity +181 Call Effective January 1Owner’s Record

1025 specifications

Hobart Welding Products has long been a trusted name in the welding industry, and their Hobart 1025 model stands out as a reliable choice for both professionals and hobbyists. Designed primarily for MIG welding, the Hobart 1025 is suitable for a variety of applications including automotive repairs, metal fabrication, and home projects.

One of the key features of the Hobart 1025 is its user-friendly interface. The machine comes equipped with an intuitive control panel that allows users to set their welding specifications easily, ensuring an efficient setup process. This is particularly beneficial for beginners who may find complex machines daunting. With its solid construction and portability, the Hobart 1025 can be used in various environments, making it a versatile tool for different welding tasks.

The welding output range of the Hobart 1025 is one of its standout characteristics. It offers a power range of 25 to 140 amps, allowing it to handle a wide range of materials from thin sheet metal to heavier stock. This flexibility enables welders to adjust the machine based on specific project requirements, delivering quality results each time. Additionally, the machine works well with a variety of wire types, including flux-cored and solid wire, providing users with more options for their welding needs.

Another highlight of the Hobart 1025 is its advanced technology. The machine features a built-in thermal overload protection mechanism that prevents overheating, thus prolonging its lifespan and ensuring safe operation. This technological aspect ensures that users can work longer without the risk of damaging the equipment.

Moreover, the Hobart 1025 is designed for efficiency. It boasts a smooth arc transfer that reduces spatter and produces clean welds, which minimizes the need for post-weld cleanup. This efficiency translates to time saved on projects, allowing users to focus on completing their work rather than dealing with excess cleanup.

In summary, the Hobart Welding Products 1025 model offers impressive features, flexibility, and advanced technologies that cater to a diverse range of welding applications. With its user-friendly design, reliable performance, and durable construction, it continues to be an exceptional choice for both novice and experienced welders alike.