Woodstock W1816 owner manual Service, Troubleshooting

Page 41

W1816 Owner's Manual (Mfg. Since 10/09)

SERVICE

Troubleshooting

This section covers the most common problems and corrections with this type of machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz.WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop!

PROBLEM

 

POSSIBLE CAUSE

 

corrective action

Motor will not start or it

1.

Power supply fuse or circuit

1.

Make sure machine is connected to properly

growls on start up.

 

breaker has tripped.

 

designed duct line; inspect circuit for electrical

 

 

 

 

shorts and repair; replace circuit breaker.

 

2.

Magnetic switch components are

2.

Disconnect power, and check/replace magnetic

 

 

at fault.

 

switch components.

 

3.

Start capacitor is at fault.

3.

Replace start capacitor.

 

4.

Motor fan cover is dented.

4.

Replace motor fan cover (and fan, if damaged).

 

5.

Motor is at fault.

5.

Replace motor.

 

 

 

 

 

Motor runs slower than

1.

Poor electrical connection.

1.

Inspect the power supply for loose, corroded, or

normal.

 

 

 

overheated electrical connection; repair wiring.

 

2.

Low power source voltage.

2.

Have the power source voltage checked; reduce the

 

 

 

 

length of the extension cord.

 

3.

Motor is at fault.

3.

Replace motor.

 

 

 

 

 

Overload light illuminates

1.

Machine is overloaded.

1.

Allow to motor to cool; make sure canister

and motor stops.

 

 

 

filters are properly installed and the duct line is

 

 

 

 

connected. (Note: If machine is not connected to a

 

 

 

 

properly designed duct line, the load on the motor

 

 

 

 

is at its greatest and may trip the overload relay).

 

 

 

 

 

Loud, repetitious noise, or

1.

Machine is not secure on a flat

1.

Stabilize and secure the machine to a flat surface.

excessive vibration coming

 

surface and wobbles.

 

 

from dust collector.

2.

Impeller fan is damaged and

2.

Replace fan/motor fan cover.

 

 

unbalanced; motor fan cover is

 

 

 

 

damaged.

 

 

 

3.

The motor mount is loose.

3.

Re-tighten all fasteners on the dust collector.

 

4.

Impeller is loose on the motor

4.

Re-tighten; replace the motor and impeller as a set

 

 

shaft.

 

if the motor shaft or impeller hub is damaged.

 

 

 

 

 

Dust collector does not

1.

Collection bag(s) full.

1.

Empty the collection bag(s).

adequately collect dust or

2.

Canister filter is dirty.

2.

Clean the filter.

chips; poor performance.

3.

Duct line blockage.

3.

Remove dust line from dust collector inlet and

 

 

 

 

unblock the restriction in the duct line. A plumbing

 

 

 

 

snake may be necessary.

 

4.

Dust collector is too far away from

4.

Relocate dust collector closer to the point of

 

 

machine(s), or there are too many

 

suction, and rework duct line without sharp bends.

 

 

sharp bends in the duct line.

 

Refer to System Design on Page 27 for more

 

 

 

 

solutions.

 

5.

Lumber is wet and the debris is

5.

Process lumber with less than 20% moisture

 

 

not flowing through the lines.

 

content.

 

6.

There are leaks in the duct line, or

6.

Rework duct line to eliminate all leaks. Close dust

 

 

too many open ports.

 

ports for lines not being used. Refer to System

 

 

 

 

Design on Page 27 for more solutions.

 

7.

Not enough open branches at one

7.

Open 1 or 2 more blast gates to different branch

 

 

time causing a velocity drop in the

 

lines to allow the velocity in the main line to

 

 

main line.

 

increase.

 

8.

Duct lines and ports are

8.

Re-install correctly sized ducts and fittings. Refer

 

 

incorrectly sized.

 

to System Design on Page 27 for more solutions.

 

9.

Machine dust collection design is

9.

Use a dust collection nozzle on a stand.

 

 

inadequate.

 

 

 

10

Dust collector capacity is too small

10.

Install a larger dust collector to power your dust

 

 

for the dust collection system.

 

collection system.

-39-

SERVICE

Image 41
Contents Model W1816 OWNERS MANUALPage Contents Woodstock Technical Support IntroductionMachine Specifications Machine Dimensions Controls and Features Safety Always Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Dust Collectors Electrical Electrical Specifications220V Operation Extension CordsUnpacking SetupInventory Inventory Figures QtyHardware & Miscellaneous Items not shown Inventory Figure QtyInventory Figure Bolting to Concrete Floors Machine PlacementMounting to Shop Floor To assemble your dust collector, do these steps AssemblyTools & Items Needed Qty Intake barrel attached to Blower housing Vacuum Pipe Upper stand brace connected To the upper stand legs Side stand braces attached Bag platform connected to Side stand brace Crank Arm Installing the drum seal Installing the collection drum Inserting the plastic collection Bag Latch Collection and vacuum hoses Installed To test run the machine, do these steps Test RunGeneral OperationsRemote Control Magnetic SwitchTimer Indicator Lights Turns on when that timer Basic ControlsMetal Duct Ducting MaterialsPlastic Duct Flexible DuctDecide Who Will Design System DesignSketch Your Shop Layout Sketch a Basic Duct LayoutMachine Approximate Determine CFM of Each MachineAverage Dust Port Size MachineDetermining Branch Line Duct Diameter Determining Main Line Duct DiameterCalculating Duct Resistance Multiple Dust PortsTwo Machines on Same Branch Line Seasoned well used Dust Collection Filter Additional Factors Static PressureClosest CFM Metal Duct System GroundingDust Collector Accessories AccessoriesW1006- 3 OD W1141- 3 OD W1007- 4 OD W1142- 4 OD W1008- 5 OD Plastic Blast GatesW1009- 6 OD Shop Fox W1050 Dust Collection Basics Handbook Shop Fox W1003 Floor SweepLubrication MaintenanceEmptying Drum Removing Canister Filter Cleaning Canister FilterRinsing Canister Filter Tools Needed QtyTroubleshooting ServiceWiring Diagram Color KEY Electrical Safety InstructionsStop Wiring DiagramMagnetic switch wiring Motor Junction Box Capacitors Wiring ComponentsMain PartsDescription Main Parts ListVolt Machine Labels FrontMachine Labels Rear Page Woodstock international inc. p.o. box Bellingham, Wa Warranty High Quality Machines and Tools

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