Firestone EMDG198 manual Large Convoluted AIR Springs, 9mm

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END CLOSURE OPTIONS

LARGE PARTS WITH ROLLED PLATES

LARGE CONVOLUTED AIR SPRINGS

(#203 is shown, with rolled plates instead of bead rings)

The convoluted parts, with 17, 20, and 22 inch diameter, are shown with bead rings as standard. We have devel- oped a method for permanently attaching plates to these larger sized Airstrokes (called rolled plate assembly). These parts may be an advantage over the bead ring parts in some cases, because installation is much easier (they attach the same way as the bead plate parts). When installing the rolled plate parts, a backup plate as large in diameter as the bead plate must be used. This plate should be a minimum of 1/2 inch thick.

Again, for the blind nut and air entrance locations of rolled plate parts (bead rings are shown as standard on the data pages), please refer to the selection guide on page

32.The static data chart on each individual part may be used for the rolled plate version; but, two modifications must be made:

1.Increase the minimum height by .70 inch.

2.Add .70 inch to the height (bottom axis) before reading loads.

AIR INLET 3/4 NPT is standard. See the selection guide on page 32 for location (type 5). A centered 2" NPT air inlet is also available for some rolled plate parts. (Consult Firestone).

BLIND NUT 1/2-13 UNC thread x 3/4" deep (four each plate). Used for mounting the part. A stud adapter for this size blind nut is not available.

UPPER BEAD PLATE (9 gauge carbon steel, .149"). Permanently crimped to bellows to form an airtight assem- bly. Allows for leak testing before the unit leaves the factory. Zinc/chromate plated for rust protection.

9mm

CLAMP RING This ring is crimped up under the bel- lows bead to permanently attach the bead plate to the bellows. It is also zinc/chromate plated for rust protection.

LOWER BEAD PLATE Usually the same as upper bead plate, except without air inlet. See the selection guide on page 32 for diameter (type 5).

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Contents Irmount R Introduction Table of ContentsAdvantages of Firestone Airstroke Actuators Advantages of Firestone Airmount Isolators Bellows Construction AIR SpringReversible Sleeve AIR Springs END Closure OptionsConvoluted AIR Springs Attach the air spring, a Stud Adapter is available from 16 UNC To Air Supply Blind Nut DeepTightening Torque On the blind nut 15 to 20 ft.-lbs UNC Thread FirestoneNuts and Lockwashers are included with Steel Bead RingsLarge Parts with Aluminum Bead Rings 16-24 UNF InstallationMaterial Standard Bolt Length9mm Large Convoluted AIR Springs349 HOW to USE Static Data ChartAirstroke Actuation 752 180Internal Rubber Bumpers Airmount IsolationContaminates TemperatureMedia PressureReturn Airstroke ActuationSelection Down and UP StopsFail Safe Devices Horizontal MisalignmentDesign Envelope StackingTE Style StyleAirstroke Actuator Problem Solvers Forming Press Vertical Actuated Drive Table Scissor Lift Selection and Isolation Formula Airmount Vibration IsolationNatural Frequency Formula Dynamic Spring Rate FormulaHeight Lateral Rate Vertical Rate Center of GravityLateral Rates and Stability LOW Pressure Operation Safety StopsInitial Installation Isolating AN Unbalanced MassDescription Order No DampingPlumbing Systems Percent Isolation Chart Hertz CPMResonance Airmount Isolation Problem Solvers Airmount Isolation Problem Solvers Miscellaneous Applications Miscellaneous Problem Solvers Miscellaneous Problem Solvers 10.8 450 400600 500 470 410 360Type 4 bead ring Type 5 rolled plate Type 1 bead plateType 2 bead plate Type 3 bead plateConsulting Firestone Dynamic Characteristics at 2.5 in. Design Height1M1A Shaded area withoutStatic Data 1M1A-1Description Throughout the stroke 2M1AStyle NPT, each end 2M1A Plastic studs WO2-358-3002 Ply Brass studs WO2-358-3004Psig 2M2AStyle Blind nut,1/8 NPT 2M2A Plastic studs WO2-358-3008 Rubber bellows only Style Blind nuts, 1/4 NPT Blind nuts, 3/4 NPTNPT only upper plate Blind nuts lower plate25 lbs Shaded area32 lbs 131Style Blind nuts, 1/4 NPT 131 Blind nuts, 3/4 NPT Rubber bellows only WO1-358-0100 110WO1-358-0112 WO1-358-7606 116Strength 37 lbs Dynamic Characteristics at 5.5 in. Design Height116-1 Area without Consulting Firestone115 VolumeRubber bellows only WO1-358-0134 Dynamic Characteristics at 5.0 in. Design HeightWO1-358-7023 10.0 lbs 19-.75Style Blind nuts, 1/4 NPT WO1-358-7040 19-.75 14.5 lbs 11315.2 lbs 113-1Style Blind nuts, 3/4 NPT WO1-358-8160 128-1 High Strength Frequency Dynamic Characteristics at 6.0 in. Design Height17.1 lbs 13.2 lbs 119Do not use Airstroke Able with rolled plates. See page 11 for explanation Static Data DescriptionBellows Blind nuts, 3/4 NPT WO1-358-7726 Rolled Plate Assembly Ply126 24.5 lbs Rubber bellows only High StrengthWO1-358-0147 This bead ring 148-1No girdle hoop Ply NPT both endsNo blind nuts 50 lbs 255-1.514 lbs Dynamic Characteristics at 6.5 in. Design Height224 Able with bead rings. See pages 8-10 for explanationShaded area without Consulting Firestone Style Blind nuts, 1/4 NPT WO1-358-7325Blind nuts, 3/4 NPT WO1-358-7327 Rubber bellows only WO1-358-0142X100 Dynamic Characteristics at 8.5 in. Design HeightUse 20-2Dynamic Characteristics at 9.5 in. Design Height 12.9 lbs Dynamic Characteristics at 10.5 in. Design Height22-1.5 Style Blind nuts, 1/4 NPT WO1-358-7444 22-1.5100x Minimum height 21-2233-2 Blind nuts, 1/4 NPT Two Rubber bumper Dynamic Characteristics at 11.25 in. Design Height233-2 Style Blind nuts, 1/4 NPT19.0 lbs Style Two Ply BellowsRibbed neck aluminum bead Ply 203Style Ribbed neck aluminum bead 203 Rings equal spacing 8 bolts, nuts, washers WO1-358-722728.8 lbs WO1-358-7239Rubber bellows only WO1-139-0207 WO1-358-7775 200Style 200 Rings equal spacingWO1-358-7301 Ribbed neck aluminum bead Bellows 215Style Ribbed neck aluminum bead 215 Rings equal spacingForce to collapse to minimum height @ 0 PSIG.... lbs Bead ring Dynamic Characteristics at 11.0 in. Design Height248-2 72.5 lbs20.3 lbs Dynamic Characteristics at 13.5 in. Design Height352 46 lbs Dynamic Characteristics at 13.0 in. Design Height313 Style Blind nuts, 1/4 NPT 313333 Dynamic Characteristics at 14.70 in. Design HeightWO1-358-8004 312WO1-358-7760 Do not 323Rubber bellows only WO1-358-7921 Without Dynamic Characteristics at 14.0 in. Design Height320 Rubber bellows only WO1-358-0987Rubber bellows only WO1-358-7919 Dynamic Characteristics at 15.0 in. Design Height321 WO1-358-7306348-3 With cap dotted line WO1-358-9190 Style Thin wall assembly 1X84D-1 Without cap WO1-358-9188Dynamic Characteristics at 8.0 in. Design Height 1X84DStyle Blind nut, 1/8 NPT WO2-358-4001 4001Style Blind nut, 1/8 NPT WO2-358-7002 7002Style Blind nut, 1/8 NPT WO2-358-7010 7010Style Blind nut, 1/8 NPT WO2-358-7012 7012Ply Included, use cap screws WO1-358-8118 1T12E-3Ring bolts, nuts, washers not 1T14C-1 Than 10 Psig internal pressure 1T14C-3Style Blind nuts, 1/4 NPT WO1-358-5405 1T14C-3 Style Blind nuts, 1/4 NPT WO1-358-5743 1T28C-7 High Strength 1T14C-710.4 lbs Dynamic Characteristics at 7.0 in. Design Height13.7 lbs 1T15S15.5 lbs Style Blind nuts, 1/4 NPT WO1-358-9414 1T15L-4140 Dynamic Characteristics at 7.5 in. Design HeightStatic Data Available with a bead ring. Bolts are not includedWO1-358-9099 1T15M-2WO1-358-9053 Two Blind nuts, 3/4 NPT WO1-358-9054 14.3 lbs Dynamic Characteristics at 12.5 in. Design Height1T15M Blind nuts, 3/4 NPT piston Not included WO1-358-0730 Assembly weight bead plate version, no bumper .... .7 lbs18.0 lbs Ply Blind nuts, 3/4 NPT, bumper WO1-358-9160 Style Blind nuts, 1/4 NPT WO1-358-91481T19L-7 Blind nuts, 1/4 NPT, bumper WO1-358-9149 Blind nuts, 3/4 NPT WO1-358-917222.6 lbs 1T19LIndex Airstroke Actuator Design Parameter Worksheet For Vibration Isolation Airmount Isolator Design Parameter WorksheetAirstroke