Firestone EMDG198 manual Media, Pressure, Temperature, Contaminates, Storage

Page 14

BASIC PARAMETERS APPLICABLE TO BOTH AIRSTROKE® ACTUATORS AND AIRMOUNT® ISOLATORS

MEDIA

Air springs are designed for use with compressed air. Nitrogen is also acceptable. Air springs may be filled with water or water- glycol (automotive antifreeze) solutions. If water is to be used, rust inhibitors should be added to protect the end closures. Two reasons for liquid filling an air spring are:

1.To reduce the internal volume of air (and therefore, increase the natural frequency of the air spring) and,

2.To use a media which is incompressible. Accurate positioning would be one reason to do this.

Petroleum base fluids (most hydraulic oils fall into this category) are NOT RECOMMENDED. Moderately lubricated air will not harm the bellows.

PRESSURE

Our “rule of thumb” is:

1.100 psig maximum for 2 ply.

2.175 psig maximum for high strength.

We recommend that there be a minimum three times safety fac- tor between maximum internal air pressure and burst pressure. So, as an example, if 100 psig is required, the burst should be at 300 psig or greater. For convoluted air springs, the burst pres- sure decreases as height increases. Therefore, the determining factors are twofold: What is the maximum height into extension and what is the internal pressure at that point? Please see the Airstroke Inflation Pressure Chart (for single, double, and triple convoluted air springs) on page 17 for specific pressure vs. height information.

For AIRMOUNT applications (where the part is used at a height very close to the shaded area), it is best to stay within 100 psig maximum for a two ply, and 150 psig maximum for a four ply or high strength cord air spring.

TEMPERATURE

1.STANDARD BELLOWS. Our standard industrial air springs should be limited to use in the range:

35° F to + 135° F.

2.ALL NATURAL RUBBER (LOW TEMPERATURE COM- POUND). A few of our industrial air springs are available in all natural rubber construction. This increases the accept- able cold or low end of the scale to – 65° F. The range then becomes – 65° F to +135° F.

3.EPICHLOROHYDRIN (HIGH TEMPERATURE COM- POUND). Most convoluted parts are available in this material. The operating temperature range for it is: 0° F to 225° F. Additionally, Epichlorohydrin has very good oil resis- tance. ALL EPICHLOROHYDRIN APPLICATIONS MUST BE APPROVED BY FIRESTONE. For more information on Epichlorohydrin (also known as Herclor), ask for Technigram number 111.

CONTAMINATES

Shielding should be used to protect the bellows from exposure to hot metal, sand, petroleum base fluids, acids, etc. Please consult Firestone if you wish to know how the bellows will with- stand a specific contaminant (For liquids such as acids, it is important to know both concentration and temperature).

STORAGE

The best storage environment is a dark, dry area at normal room temperature.

WARNING

DO NOT INFLATE ASSEMBLY WHEN IT IS UNRESTRICTED. ASSEMBLY MUST BE RESTRICTED BY SUSPENSION OR OTHER ADEQUATE STRUC- TURE. DO NOT INFLATE BEYOND PRESSURES RECOMMENDED IN DESIGN LITERATURE (CONTACT FIRESTONE FOR INFORMATION). IMPROPER USE OR OVERINFLATION MAY CAUSE ASSEMBLY TO BURST CAUSING PROPERTY DAMAGE OR SEVERE PERSONAL INJURY.

14

Image 14
Contents Irmount R Table of Contents IntroductionAdvantages of Firestone Airstroke Actuators Advantages of Firestone Airmount Isolators AIR Spring Bellows ConstructionReversible Sleeve AIR Springs END Closure OptionsConvoluted AIR Springs UNC Thread Firestone 16 UNC To Air Supply Blind Nut DeepTightening Torque On the blind nut 15 to 20 ft.-lbs Attach the air spring, a Stud Adapter is available fromSteel Bead Rings Nuts and Lockwashers are included withLarge Parts with Aluminum Bead Rings Standard Bolt Length InstallationMaterial 16-24 UNFLarge Convoluted AIR Springs 9mm752 180 HOW to USE Static Data ChartAirstroke Actuation 349Airmount Isolation Internal Rubber BumpersPressure TemperatureMedia ContaminatesDown and UP Stops Airstroke ActuationSelection ReturnStacking Horizontal MisalignmentDesign Envelope Fail Safe DevicesStyle TE StyleAirstroke Actuator Problem Solvers Forming Press Vertical Actuated Drive Table Scissor Lift Airmount Vibration Isolation Selection and Isolation FormulaDynamic Spring Rate Formula Natural Frequency FormulaHeight Lateral Rate Vertical Rate Center of GravityLateral Rates and Stability Isolating AN Unbalanced Mass Safety StopsInitial Installation LOW Pressure OperationDescription Order No DampingPlumbing Systems Percent Isolation Chart Hertz CPMResonance Airmount Isolation Problem Solvers Airmount Isolation Problem Solvers Miscellaneous Applications Miscellaneous Problem Solvers Miscellaneous Problem Solvers 470 410 360 450 400600 500 10.8Type 3 bead plate Type 1 bead plateType 2 bead plate Type 4 bead ring Type 5 rolled plateShaded area without Dynamic Characteristics at 2.5 in. Design Height1M1A Consulting FirestoneStatic Data 1M1A-1Description Ply Brass studs WO2-358-3004 2M1AStyle NPT, each end 2M1A Plastic studs WO2-358-3002 Throughout the strokePsig 2M2AStyle Blind nut,1/8 NPT 2M2A Plastic studs WO2-358-3008 Blind nuts lower plate Style Blind nuts, 1/4 NPT Blind nuts, 3/4 NPTNPT only upper plate Rubber bellows onlyShaded area 25 lbs32 lbs 131Style Blind nuts, 1/4 NPT 131 Blind nuts, 3/4 NPT Rubber bellows only WO1-358-0100 110WO1-358-0112 WO1-358-7606 116Strength Area without Consulting Firestone Dynamic Characteristics at 5.5 in. Design Height116-1 37 lbsVolume 115Rubber bellows only WO1-358-0134 Dynamic Characteristics at 5.0 in. Design HeightWO1-358-7023 10.0 lbs 19-.75Style Blind nuts, 1/4 NPT WO1-358-7040 19-.75 113 14.5 lbs15.2 lbs 113-1Style Blind nuts, 3/4 NPT WO1-358-8160 128-1 High Strength Frequency Dynamic Characteristics at 6.0 in. Design Height17.1 lbs 13.2 lbs 119Do not use Airstroke Static Data Description Able with rolled plates. See page 11 for explanationBellows Blind nuts, 3/4 NPT WO1-358-7726 Rolled Plate Assembly Ply126 24.5 lbs Rubber bellows only High StrengthWO1-358-0147 148-1 This bead ringNo girdle hoop Ply NPT both endsNo blind nuts 255-1.5 50 lbsAble with bead rings. See pages 8-10 for explanation Dynamic Characteristics at 6.5 in. Design Height224 14 lbsRubber bellows only WO1-358-0142 Style Blind nuts, 1/4 NPT WO1-358-7325Blind nuts, 3/4 NPT WO1-358-7327 Shaded area without Consulting FirestoneDynamic Characteristics at 8.5 in. Design Height X10020-2 UseDynamic Characteristics at 9.5 in. Design Height Style Blind nuts, 1/4 NPT WO1-358-7444 22-1.5 Dynamic Characteristics at 10.5 in. Design Height22-1.5 12.9 lbs100x 21-2 Minimum heightStyle Blind nuts, 1/4 NPT Dynamic Characteristics at 11.25 in. Design Height233-2 233-2 Blind nuts, 1/4 NPT Two Rubber bumperStyle Two Ply Bellows 19.0 lbs8 bolts, nuts, washers WO1-358-7227 203Style Ribbed neck aluminum bead 203 Rings equal spacing Ribbed neck aluminum bead Ply28.8 lbs WO1-358-7239Rubber bellows only WO1-139-0207 200 Rings equal spacing 200Style WO1-358-7775215 Rings equal spacing 215Style Ribbed neck aluminum bead WO1-358-7301 Ribbed neck aluminum bead Bellows72.5 lbs Bead ring Dynamic Characteristics at 11.0 in. Design Height248-2 Force to collapse to minimum height @ 0 PSIG.... lbs20.3 lbs Dynamic Characteristics at 13.5 in. Design Height352 Style Blind nuts, 1/4 NPT 313 Dynamic Characteristics at 13.0 in. Design Height313 46 lbsDynamic Characteristics at 14.70 in. Design Height 333WO1-358-8004 312WO1-358-7760 Do not 323Rubber bellows only WO1-358-7921 Rubber bellows only WO1-358-0987 Dynamic Characteristics at 14.0 in. Design Height320 WithoutWO1-358-7306 Dynamic Characteristics at 15.0 in. Design Height321 Rubber bellows only WO1-358-7919348-3 1X84D Style Thin wall assembly 1X84D-1 Without cap WO1-358-9188Dynamic Characteristics at 8.0 in. Design Height With cap dotted line WO1-358-91904001 Style Blind nut, 1/8 NPT WO2-358-40017002 Style Blind nut, 1/8 NPT WO2-358-70027010 Style Blind nut, 1/8 NPT WO2-358-70107012 Style Blind nut, 1/8 NPT WO2-358-7012Ply Included, use cap screws WO1-358-8118 1T12E-3Ring bolts, nuts, washers not 1T14C-1 Than 10 Psig internal pressure 1T14C-3Style Blind nuts, 1/4 NPT WO1-358-5405 1T14C-3 1T14C-7 Style Blind nuts, 1/4 NPT WO1-358-5743 1T28C-7 High StrengthDynamic Characteristics at 7.0 in. Design Height 10.4 lbs1T15S 13.7 lbsStyle Blind nuts, 1/4 NPT WO1-358-9414 1T15L-4 15.5 lbsAvailable with a bead ring. Bolts are not included Dynamic Characteristics at 7.5 in. Design HeightStatic Data 140WO1-358-9099 1T15M-2WO1-358-9053 Two Blind nuts, 3/4 NPT WO1-358-9054 14.3 lbs Dynamic Characteristics at 12.5 in. Design Height1T15M Assembly weight bead plate version, no bumper .... .7 lbs Blind nuts, 3/4 NPT piston Not included WO1-358-073018.0 lbs Blind nuts, 3/4 NPT WO1-358-9172 Style Blind nuts, 1/4 NPT WO1-358-91481T19L-7 Blind nuts, 1/4 NPT, bumper WO1-358-9149 Ply Blind nuts, 3/4 NPT, bumper WO1-358-91601T19L 22.6 lbsIndex Airstroke Actuator Design Parameter Worksheet Airmount Isolator Design Parameter Worksheet For Vibration IsolationAirstroke