Firestone EMDG198 manual Airstroke Actuation, Selection, Down and UP Stops, Return, Guiding

Page 15

AIRSTROKE ACTUATION

SELECTION

1.Refer to the selection guide on page 32 for Airstroke force and stroke capabilities. After your list of possibilities has been reduced to one or two air springs, then turn to the individual data page for more detailed information on those parts.

2.STROKE: The maximum STROKE CAPABILITY is the dif- ference between the height corresponding to the “start of the shaded area” minus the minimum height. This entire stroke, or any portion thereof, may be used. If an internal rubber bumper is required, please note that the minimum height is increased, and therefore, the total stroke is decreased.

3.FORCE: Read the forces directly from the static data chart, or, use the force table located under the chart. Notice that the force generally decreases as height increases. This fea- ture is discussed in detail on page 12 in the section entitled “How to Use the Static Data Chart.”

4.SELECT THE END CLOSURES AND AIR INLET SIZE: Most Airstroke actuators are available with permanently attached plates or bead ring attachments. If an alternate end closure option is available, it is so stated under the cross sectional view of the part. Please refer to page 6 for a detailed discussion of end closure options.

DOWN AND UP STOPS

Positive stops in both directions (compression and exten- sion) should always be used with Airstroke actuators .

1.In COMPRESSION, the minimum height shown for each air spring is at, or slightly above the PINCH POINT of the bellows. Here is a #22 shown in the collapsed or “pinch point” condition:

3.0

The bellows can be damaged if allowed to constantly bot- tom out as shown above; therefore, a downstop is required to prevent this. An external downstop can be something as simple as a steel block and should be sized at or slightly greater than the minimum height of the Airstroke. In our #22 example, the block would need to be at least 3.0 inches high. If an external downstop cannot be used, many parts are available with internal rubber bumpers (shown as a dotted line in the cross-sectional view of the air spring where available).

2.In EXTENSION, an upstop is required to prevent the air spring from overextending at heights into the shaded area of the graph. The reasons for this are twofold: a) the life of the bellows may be reduced and b) the crimp may open up, allowing the bellows bead to blow out of the metal end clo- sure. There are many ways to design-in an upstop, including

a.a chain,

b.a cable,

c.contacting a metal stop, etc.

RETURN

An Airstroke actuator is a single acting device. To return the Airstroke to its minimum height (for another cycle or stroke), some return force must be used. Gravity acting on the load may be all that’s required. The force to collapse the convoluted type Airstrokes to minimum height is given in the order block section for each part. If the load is not sufficient, then a second Airstroke or coil spring may be required.

GUIDING

An Airstroke follows the path of least resistance; therefore, the actuator should be guided in most instances. This is often eas- ily accomplished in the mounting geometry.

ANGULAR CAPABILITY

An Airstroke actuator can stroke through an arc (without a cle- vis). Angular motion of up to 30 degrees is possible. When using an actuator with the mounting plates at an angle to each other, observe the following:

a. Measure force at the height between the plate centers.

b. Measure maximum height at the side separated the furthest.

c. Measure minimum height at the side collapsed the most.

15

Image 15
Contents Irmount R Introduction Table of ContentsAdvantages of Firestone Airstroke Actuators Advantages of Firestone Airmount Isolators Bellows Construction AIR SpringEND Closure Options Convoluted AIR SpringsReversible Sleeve AIR Springs Attach the air spring, a Stud Adapter is available from 16 UNC To Air Supply Blind Nut DeepTightening Torque On the blind nut 15 to 20 ft.-lbs UNC Thread FirestoneNuts and Lockwashers are included with Steel Bead RingsLarge Parts with Aluminum Bead Rings 16-24 UNF InstallationMaterial Standard Bolt Length9mm Large Convoluted AIR Springs349 HOW to USE Static Data ChartAirstroke Actuation 752 180Internal Rubber Bumpers Airmount IsolationContaminates TemperatureMedia PressureReturn Airstroke ActuationSelection Down and UP StopsFail Safe Devices Horizontal MisalignmentDesign Envelope StackingTE Style StyleAirstroke Actuator Problem Solvers Forming Press Vertical Actuated Drive Table Scissor Lift Selection and Isolation Formula Airmount Vibration IsolationNatural Frequency Formula Dynamic Spring Rate FormulaCenter of Gravity Lateral Rates and StabilityHeight Lateral Rate Vertical Rate LOW Pressure Operation Safety StopsInitial Installation Isolating AN Unbalanced MassDamping Plumbing SystemsDescription Order No Isolation Chart Hertz CPM ResonancePercent Airmount Isolation Problem Solvers Airmount Isolation Problem Solvers Miscellaneous Applications Miscellaneous Problem Solvers Miscellaneous Problem Solvers 10.8 450 400600 500 470 410 360Type 4 bead ring Type 5 rolled plate Type 1 bead plateType 2 bead plate Type 3 bead plateConsulting Firestone Dynamic Characteristics at 2.5 in. Design Height1M1A Shaded area without1M1A-1 DescriptionStatic Data Throughout the stroke 2M1AStyle NPT, each end 2M1A Plastic studs WO2-358-3002 Ply Brass studs WO2-358-30042M2A Style Blind nut,1/8 NPT 2M2A Plastic studs WO2-358-3008Psig Rubber bellows only Style Blind nuts, 1/4 NPT Blind nuts, 3/4 NPTNPT only upper plate Blind nuts lower plate25 lbs Shaded area131 Style Blind nuts, 1/4 NPT 131 Blind nuts, 3/4 NPT32 lbs 110 WO1-358-0112Rubber bellows only WO1-358-0100 116 StrengthWO1-358-7606 37 lbs Dynamic Characteristics at 5.5 in. Design Height116-1 Area without Consulting Firestone115 VolumeDynamic Characteristics at 5.0 in. Design Height WO1-358-7023Rubber bellows only WO1-358-0134 19-.75 Style Blind nuts, 1/4 NPT WO1-358-7040 19-.7510.0 lbs 14.5 lbs 113113-1 Style Blind nuts, 3/4 NPT WO1-358-8160 128-1 High Strength15.2 lbs Dynamic Characteristics at 6.0 in. Design Height 17.1 lbsFrequency 119 Do not use Airstroke13.2 lbs Able with rolled plates. See page 11 for explanation Static Data DescriptionRolled Plate Assembly Ply 126Bellows Blind nuts, 3/4 NPT WO1-358-7726 Rubber bellows only High Strength WO1-358-014724.5 lbs This bead ring 148-1Ply NPT both ends No blind nutsNo girdle hoop 50 lbs 255-1.514 lbs Dynamic Characteristics at 6.5 in. Design Height224 Able with bead rings. See pages 8-10 for explanationShaded area without Consulting Firestone Style Blind nuts, 1/4 NPT WO1-358-7325Blind nuts, 3/4 NPT WO1-358-7327 Rubber bellows only WO1-358-0142X100 Dynamic Characteristics at 8.5 in. Design HeightUse 20-2Dynamic Characteristics at 9.5 in. Design Height 12.9 lbs Dynamic Characteristics at 10.5 in. Design Height22-1.5 Style Blind nuts, 1/4 NPT WO1-358-7444 22-1.5100x Minimum height 21-2233-2 Blind nuts, 1/4 NPT Two Rubber bumper Dynamic Characteristics at 11.25 in. Design Height233-2 Style Blind nuts, 1/4 NPT19.0 lbs Style Two Ply BellowsRibbed neck aluminum bead Ply 203Style Ribbed neck aluminum bead 203 Rings equal spacing 8 bolts, nuts, washers WO1-358-7227WO1-358-7239 Rubber bellows only WO1-139-020728.8 lbs WO1-358-7775 200Style 200 Rings equal spacingWO1-358-7301 Ribbed neck aluminum bead Bellows 215Style Ribbed neck aluminum bead 215 Rings equal spacingForce to collapse to minimum height @ 0 PSIG.... lbs Bead ring Dynamic Characteristics at 11.0 in. Design Height248-2 72.5 lbsDynamic Characteristics at 13.5 in. Design Height 35220.3 lbs 46 lbs Dynamic Characteristics at 13.0 in. Design Height313 Style Blind nuts, 1/4 NPT 313333 Dynamic Characteristics at 14.70 in. Design Height312 WO1-358-7760WO1-358-8004 323 Rubber bellows only WO1-358-7921Do not Without Dynamic Characteristics at 14.0 in. Design Height320 Rubber bellows only WO1-358-0987Rubber bellows only WO1-358-7919 Dynamic Characteristics at 15.0 in. Design Height321 WO1-358-7306348-3 With cap dotted line WO1-358-9190 Style Thin wall assembly 1X84D-1 Without cap WO1-358-9188Dynamic Characteristics at 8.0 in. Design Height 1X84DStyle Blind nut, 1/8 NPT WO2-358-4001 4001Style Blind nut, 1/8 NPT WO2-358-7002 7002Style Blind nut, 1/8 NPT WO2-358-7010 7010Style Blind nut, 1/8 NPT WO2-358-7012 70121T12E-3 Ring bolts, nuts, washers notPly Included, use cap screws WO1-358-8118 1T14C-1 1T14C-3 Style Blind nuts, 1/4 NPT WO1-358-5405 1T14C-3Than 10 Psig internal pressure Style Blind nuts, 1/4 NPT WO1-358-5743 1T28C-7 High Strength 1T14C-710.4 lbs Dynamic Characteristics at 7.0 in. Design Height13.7 lbs 1T15S15.5 lbs Style Blind nuts, 1/4 NPT WO1-358-9414 1T15L-4140 Dynamic Characteristics at 7.5 in. Design HeightStatic Data Available with a bead ring. Bolts are not included1T15M-2 WO1-358-9053 Two Blind nuts, 3/4 NPT WO1-358-9054WO1-358-9099 Dynamic Characteristics at 12.5 in. Design Height 1T15M14.3 lbs Blind nuts, 3/4 NPT piston Not included WO1-358-0730 Assembly weight bead plate version, no bumper .... .7 lbs18.0 lbs Ply Blind nuts, 3/4 NPT, bumper WO1-358-9160 Style Blind nuts, 1/4 NPT WO1-358-91481T19L-7 Blind nuts, 1/4 NPT, bumper WO1-358-9149 Blind nuts, 3/4 NPT WO1-358-917222.6 lbs 1T19LIndex Airstroke Actuator Design Parameter Worksheet For Vibration Isolation Airmount Isolator Design Parameter WorksheetAirstroke