Firestone EMDG198 manual Table of Contents, Introduction

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TABLE OF CONTENTS

Table of Contents and Introduction

2

Advantages of Airstroke Actuators

3

Advantages of Airmount Isolators

4

Air Spring Bellows Construction

5

End Closure Options

 

Crimped bead plates

6

Crimped bead plates mounting hardware

7

Steel bead rings

8

Aluminum bead rings

9

The four types of bead rings and

 

mounting hardware

10

Rolled plates

11

How to use the Static Data Chart

 

For Airstroke Actuation

12&13

For Airmount Isolation

13

Internal Rubber Bumpers

13

Basic Parameters Applicable to Both Airstroke Actuators and Airmount Isolators

Media

14

Pressure

14

Temperature

14

Contaminants

14

Storage

14

Airstroke Actuation

 

Selection

15

Down and Up Stops

15

Return

15

Guiding

15

Angular Capability

15

Horizontal Misalignment

16

Design Envelope

16

Stacking

16

Fail-Safe Devices

16

Vacuum

16

Inflation Pressure Chart

17

Airstroke Actuator Problem Solvers

18,19 & 20

Airmount Vibration Isolation

 

Selection Procedure and Isolation Formula

.......21-22

Dynamic Spring Rate Formula

22

Natural Frequency Formula

22

Center of Gravity

23

Lateral Rates and Stability

23

Triple Convoluted and Reversible

 

Sleeve Type Parts

24

Design Envelope

24

Safety Stops

24

Initial Installation

24

Startup and Shutdown/Resonance

 

and Amplification

24

Isolating an Unbalanced Mass

24

Low Pressure Operation

24

Effect of an Auxiliary Reservoir

24

Damping

25

Plumbing Systems

25

Isolation Chart

26

Airmount Isolation Problem Solvers

27-28

Miscellaneous Applications

 

Shock Impact Isolation

29

Protective Boot and Flexible Connector

29

Vacuum Pump

29

Inflatable Chuck

29

Cam Follower

29

Miscellaneous Problem Solvers

30-31

Airstroke/Airmount Selection Guide

32-33

Individual Air Spring Data Pages

34-98

Index & Work Sheets

 

Order Number to Style Number

 

to Page Number

100-101

Airstroke Design Parameter Worksheet

103

Airmount Design Parameter Worksheet

105

Style Number to Page Number

107

INTRODUCTION

Firestone developed the air spring in the late 1930’s as a more efficient spring (vibration isolator) for use in vehicle suspensions. Airide® springs, as they were named, provid- ed the means for a suspension to reduce the amount of road shock and vibration transmitted into the vehicle. Millions of miles of actual use have proven the dependabili- ty and effectiveness of the air suspension concept using Airide® springs by Firestone.

Airstroke® actuators, Airmount® isolators, and Airide® springs are Firestone registered trademark names for one product: the air spring. The use of the air spring (actuator, industrial isolator and vehicular isolator, respectively) deter- mines which name is applied to it. All of the parts in this catalogue may be used as Airstroke actuators (except the 1X84D-1 and 2M1A) or Airmount isolators, with two excep- tions: Triple convoluted and reversible sleeve type air springs (except the 1M1A-0) should not be used as Airmount isolators without consulting Firestone.

Individual Airstroke actuators and Airmount isolators are capable of generating a force or supporting a load of up to 100,000 pounds, and a stroke capability of up to 14 inches is possible. Included in this engineering manual are detailed operating characteristics for many of the standard Firestone air springs, along with technical details and pro- cedures for using these products.

PLEASE NOTE:

The information contained in this publication is intended to provide a gen- eral guide to the characteristics and applications of these products. The material, herein, was developed through engineering design and develop- ment, testing and actual applications and is believed to be reliable and accurate. Firestone, however, makes no warranty, express or implied, of this information. Anyone making use of this material does so at his own risk and assumes all liability resulting from such use. It is suggested that competent professional assistance be employed for specific applications.

2

Copyright ©1998 Firestone Industrial Products Company

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Contents Irmount R Table of Contents IntroductionAdvantages of Firestone Airstroke Actuators Advantages of Firestone Airmount Isolators AIR Spring Bellows ConstructionReversible Sleeve AIR Springs END Closure OptionsConvoluted AIR Springs UNC Thread Firestone 16 UNC To Air Supply Blind Nut DeepTightening Torque On the blind nut 15 to 20 ft.-lbs Attach the air spring, a Stud Adapter is available fromSteel Bead Rings Nuts and Lockwashers are included withLarge Parts with Aluminum Bead Rings Standard Bolt Length InstallationMaterial 16-24 UNFLarge Convoluted AIR Springs 9mm752 180 HOW to USE Static Data ChartAirstroke Actuation 349Airmount Isolation Internal Rubber BumpersPressure TemperatureMedia ContaminatesDown and UP Stops Airstroke ActuationSelection ReturnStacking Horizontal MisalignmentDesign Envelope Fail Safe DevicesStyle TE StyleAirstroke Actuator Problem Solvers Forming Press Vertical Actuated Drive Table Scissor Lift Airmount Vibration Isolation Selection and Isolation FormulaDynamic Spring Rate Formula Natural Frequency FormulaHeight Lateral Rate Vertical Rate Center of GravityLateral Rates and Stability Isolating AN Unbalanced Mass Safety StopsInitial Installation LOW Pressure OperationDescription Order No DampingPlumbing Systems Percent Isolation Chart Hertz CPMResonance Airmount Isolation Problem Solvers Airmount Isolation Problem Solvers Miscellaneous Applications Miscellaneous Problem Solvers Miscellaneous Problem Solvers 470 410 360 450 400600 500 10.8Type 3 bead plate Type 1 bead plateType 2 bead plate Type 4 bead ring Type 5 rolled plateShaded area without Dynamic Characteristics at 2.5 in. Design Height1M1A Consulting FirestoneStatic Data 1M1A-1Description Ply Brass studs WO2-358-3004 2M1AStyle NPT, each end 2M1A Plastic studs WO2-358-3002 Throughout the strokePsig 2M2AStyle Blind nut,1/8 NPT 2M2A Plastic studs WO2-358-3008 Blind nuts lower plate Style Blind nuts, 1/4 NPT Blind nuts, 3/4 NPTNPT only upper plate Rubber bellows onlyShaded area 25 lbs32 lbs 131Style Blind nuts, 1/4 NPT 131 Blind nuts, 3/4 NPT Rubber bellows only WO1-358-0100 110WO1-358-0112 WO1-358-7606 116Strength Area without Consulting Firestone Dynamic Characteristics at 5.5 in. Design Height116-1 37 lbsVolume 115Rubber bellows only WO1-358-0134 Dynamic Characteristics at 5.0 in. Design HeightWO1-358-7023 10.0 lbs 19-.75Style Blind nuts, 1/4 NPT WO1-358-7040 19-.75 113 14.5 lbs15.2 lbs 113-1Style Blind nuts, 3/4 NPT WO1-358-8160 128-1 High Strength Frequency Dynamic Characteristics at 6.0 in. Design Height17.1 lbs 13.2 lbs 119Do not use Airstroke Static Data Description Able with rolled plates. See page 11 for explanationBellows Blind nuts, 3/4 NPT WO1-358-7726 Rolled Plate Assembly Ply126 24.5 lbs Rubber bellows only High StrengthWO1-358-0147 148-1 This bead ringNo girdle hoop Ply NPT both endsNo blind nuts 255-1.5 50 lbsAble with bead rings. See pages 8-10 for explanation Dynamic Characteristics at 6.5 in. Design Height224 14 lbsRubber bellows only WO1-358-0142 Style Blind nuts, 1/4 NPT WO1-358-7325Blind nuts, 3/4 NPT WO1-358-7327 Shaded area without Consulting FirestoneDynamic Characteristics at 8.5 in. Design Height X10020-2 UseDynamic Characteristics at 9.5 in. Design Height Style Blind nuts, 1/4 NPT WO1-358-7444 22-1.5 Dynamic Characteristics at 10.5 in. Design Height22-1.5 12.9 lbs100x 21-2 Minimum heightStyle Blind nuts, 1/4 NPT Dynamic Characteristics at 11.25 in. Design Height233-2 233-2 Blind nuts, 1/4 NPT Two Rubber bumperStyle Two Ply Bellows 19.0 lbs8 bolts, nuts, washers WO1-358-7227 203Style Ribbed neck aluminum bead 203 Rings equal spacing Ribbed neck aluminum bead Ply28.8 lbs WO1-358-7239Rubber bellows only WO1-139-0207 200 Rings equal spacing 200Style WO1-358-7775215 Rings equal spacing 215Style Ribbed neck aluminum bead WO1-358-7301 Ribbed neck aluminum bead Bellows72.5 lbs Bead ring Dynamic Characteristics at 11.0 in. Design Height248-2 Force to collapse to minimum height @ 0 PSIG.... lbs20.3 lbs Dynamic Characteristics at 13.5 in. Design Height352 Style Blind nuts, 1/4 NPT 313 Dynamic Characteristics at 13.0 in. Design Height313 46 lbsDynamic Characteristics at 14.70 in. Design Height 333WO1-358-8004 312WO1-358-7760 Do not 323Rubber bellows only WO1-358-7921 Rubber bellows only WO1-358-0987 Dynamic Characteristics at 14.0 in. Design Height320 WithoutWO1-358-7306 Dynamic Characteristics at 15.0 in. Design Height321 Rubber bellows only WO1-358-7919348-3 1X84D Style Thin wall assembly 1X84D-1 Without cap WO1-358-9188Dynamic Characteristics at 8.0 in. Design Height With cap dotted line WO1-358-91904001 Style Blind nut, 1/8 NPT WO2-358-40017002 Style Blind nut, 1/8 NPT WO2-358-70027010 Style Blind nut, 1/8 NPT WO2-358-70107012 Style Blind nut, 1/8 NPT WO2-358-7012Ply Included, use cap screws WO1-358-8118 1T12E-3Ring bolts, nuts, washers not 1T14C-1 Than 10 Psig internal pressure 1T14C-3Style Blind nuts, 1/4 NPT WO1-358-5405 1T14C-3 1T14C-7 Style Blind nuts, 1/4 NPT WO1-358-5743 1T28C-7 High StrengthDynamic Characteristics at 7.0 in. Design Height 10.4 lbs1T15S 13.7 lbsStyle Blind nuts, 1/4 NPT WO1-358-9414 1T15L-4 15.5 lbsAvailable with a bead ring. Bolts are not included Dynamic Characteristics at 7.5 in. Design HeightStatic Data 140WO1-358-9099 1T15M-2WO1-358-9053 Two Blind nuts, 3/4 NPT WO1-358-9054 14.3 lbs Dynamic Characteristics at 12.5 in. Design Height1T15M Assembly weight bead plate version, no bumper .... .7 lbs Blind nuts, 3/4 NPT piston Not included WO1-358-073018.0 lbs Blind nuts, 3/4 NPT WO1-358-9172 Style Blind nuts, 1/4 NPT WO1-358-91481T19L-7 Blind nuts, 1/4 NPT, bumper WO1-358-9149 Ply Blind nuts, 3/4 NPT, bumper WO1-358-91601T19L 22.6 lbsIndex Airstroke Actuator Design Parameter Worksheet Airmount Isolator Design Parameter Worksheet For Vibration IsolationAirstroke