Miller Electric ICE-80CX, 3080 manual Complete Assembly

Page 27

Item

Dia.

 

Part

Description

Quantity

 

No.

Mkgs.

 

No.

 

 

 

 

 

Figure 7-1. Complete Assembly

 

 

 

 

 

 

 

 

. . .

. . . . . .

. . . . . . . .

.

. . . . 213 438 . . .

. . . . COVER ASSY (including)

. . . 1

. . . 1 . . .

. . . . . . . .

.

. . . . +206 278 .

. . . . . . WRAPPER

. . . 1

. . .

2 . . .

. . . . . . . .

.

. . . . 208 015 . . .

. . . . . . HANDLE, rubberized carrying

. . . 2

. . . 3 . . .

. . . . . . . .

.

. . . . 204 326 . . .

. . . . . . CONSUMABLE STORAGE BOX w/DOOR (including) . . . .

. . . 1

. . .

4 . . .

. . . . . . . .

.

. . . . 089 899 . . .

. . . . . . . . LATCH, slide

. . . 1

. . .

5 . . .

. . . . . . . .

.

. . . . 192 460 . . .

. . . . . . LABEL, caution/warning

. . . 1

. . .

6 . . .

. . . . . . . .

.

. . . . 175 256 . . .

. . . . . . INSULATOR, side RH

. . . 1

. . .

. . . . . .

. . . . . . . .

.

. . . . 206 306 . . .

. . . . . . LABEL, ICE 55C consumables

. . . 1

. . .

. . . . . .

. . . . . . . .

.

. . . . 121 389 . . .

. . . . . . LABEL, MILLER

. . . 2

. . .

7 . . .

. . . . . . . .

.

. . . . 187 783 . . .

. . . . BUS BAR, output rectifier

. . . 2

. . . 8 . . . SR3,SR4

. . . 198 148 . . .

. . . . KIT, diode ultra fast (includes 2 diodes)

. . . 1

. . .

9 . . C9,R2,C10

 

 

. . .

. . . . . .

C5,R1,C6 . . . 189 352 . . .

. . . . RESISTOR, capacitor

. . . 2

. . . 10 . . .

. . . . . . . .

.

. . . . 025 248 . . .

. . . . STAND-OFF, insulator

. . . 4

. . . 11 . . .

. . . . . . . .

.

. . . . 173 632 . . .

. . . . THERMISTOR, NTC

. . . 2

. . . 12 . . .

. . . . . . . .

.

. . . . 185 835 . . .

. . . . LABEL, warning

. . . 1

. . . 13 . . .

. . . . . . . .

.

. . . . 193 969 . . .

. . . . WINDTUNNEL, lh

. . . 1

. . . 14 . . .

. . . . . . . .

.

. . . . 175 136 . . .

. . . . BRACKET, mtg contactor

. . . 1

. . . 15 . . .

. . . . . . . .

.

. . . . 188 142 . . .

. . . . BRACKET, mtg valve

. . . 1

. . . 16 . . .

. . GS1

. . . . . 190 586 . . .

. . . . VALVE, solenoid w/fittings

. . . 1

. . . 17 . . .

. . PC1

. . . . . 206 140 . . .

. . . . CIRCUIT CARD ASSY, control

. . . 1

. . . 18 . . .

. . . S1 .

.

. . . . 045 835 . . .

. . . . SWITCH, tgl 3pst 60A

. . . 1

. . . 19 . . .

. . . . . . . .

.

. . . . 187 781 . . .

. . . . PANEL, rear

. . . 1

. . . 20 . . .

. . . . . . . .

.

. . . . . . . . . . . . . . .

. . . . REAR NAMEPLATE (order by model and serial number) . . . .

. . . 1

. . . 21 . . .

. . . . . . . .

.

. . . . 604 102 . . .

. . . . CONNECTOR, clamp cable 1.000

. . . 1

. . . 22 . . .

. . . . . . . .

.

. . . . 217 319 . . .

. . . . CABLE, power 12 ft 8ga 4C w/o strain relief

. . . 1

. . . 23 . . .

. . . . . . . .

.

. . . . 175 138 . . .

. . . . BOX, louver

. . . 1

. . . 24 . . .

. . . . . . . .

.

. . . . 190 590 . . .

. . . . FILTER, air w/fittings

. . . 1

. . . 25 . . .

. . . . . . . .

.

. . . . 187 784 . . .

. . . . BRACKET, mtg filter

. . . 1

. . . 26 . . .

. W1,W2

 

. . . . 175 082 . . .

. . . . CONTACTOR

. . . 2

. . . 27 . . .

. C3,C4

.

. . . . 174 980 . . .

. . . . CAPACITOR, elctlt

. . . 2

. . . 28 . . .

. . PC2

. . . . . 190 427 . . .

. . . . CIRCUIT CARD ASSY, interconnect

. . . 1

. . . 29 . . .

. . . Z1 .

.

. . . . 194 602 . . .

. . . . STABILIZER, output

. . . 1

. . . 30 . . .

. . . L1 .

.

. . . . 194 606 . . .

. . . . INDUCTOR, input

. . . 1

. . . 31 . . .

. . . W3 .

.

. . . . 200 677 . . .

. . . . CONTACTOR, def prp 40A 4P 24VAC coil

. . . 1

. . . 32 . . .

. . . T2 .

.

. . . . 184 151 . . .

. . . . XFMR, control

. . . 1

. . . 33 . . .

. . . . . . . .

.

. . . . 185 731 . . .

. . . . WINDTUNNEL, rh

. . . 1

. . . 34 . . .

. . . . . . . .

.

. . . . 177 547 . . .

. . . . BUSHING, snap-in nyl

. . . 1

. . . 35 . . .

. . CT1 .

.

. . . . 175 199 . . .

. . . . XMFR, current

. . . 1

. . . 36 . . .

. . . C1 .

.

. . . . 188 446 . . .

. . . . CAPACITOR, polyp

. . . 1

. . . 37 . . .

. . . . . . . .

.

. . . . 175 140 . . .

. . . . BRACKET, DI/DT

. . . 1

. . . 38 . . .

. . L3,L4

.

. . . . 175 482 . . .

. . . . COIL, DI/DT

. . . 2

. . . 39 . . .

. . . . . . . .

.

. . . . 109 056 . . .

. . . . CORE, ferrite

. . . 2

. . . 40 . . .

PM1,PM2

. . . 180 110 . . .

. . . . KIT, transistor IGBT module (includes 2 IGBT’s)

. . . 1

. . . 41 . . .

. . SR1

. . . . . 179 629 . . .

. . . . KIT, diode power module

. . . 1

. . . 42 . . .

. . . . . . . .

.

. . . . 173 631 . . .

. . . . HEAT SINK, power module

. . . 1

. . . 43 . . .

. . . T1 .

.

. . . . 196 028 . . .

. . . . XFMR, hf

. . . 1

. . . 44 . . .

. . . . . . . .

.

. . . . 189 354 . . .

. . . . HEAT SINK, rectifier

. . . 1

. . . 45 . . .

. . . . . . . .

.

. . . . 175 132 . . .

. . . . BASE

. . . 1

. . . 46 . . .

. . . . . . . .

.

. . . . 173 693 . . .

. . . . FOOT, mtg unit

. . . 4

. . . 47 . . .

. . . . . . . .

.

. . . . 601 965 . . .

. . . . SCREW, mtg foot

. . . 4

OM-2225 Page 23

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Image 27
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Contents OM-2225190 009R ProcessesDescription From Miller to You Table of Contents Page Cutting can cause fire or explosion Symbol UsageMarks a special safety message Plasma Arc Cutting HazardsNoise can damage hearing Exploding Parts can injureFlying Sparks can cause injury ARC Rays can burn eyes and skinCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers Identifie un message de sécurité particulier Signification des symbolesLE Coupage présente un risque de feu ou d’explosion UNE Décharge Électrique peut entraîner la mortLE Plasma D’ARC peut entraîner des blessures Risque de blessure en casLE Bruit peut endommager l’ouïe LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LES Bouteilles peuvent exploser si elles sont endommagéesDES Pieces Chaudes peuvent pro- voquer des brûlures graves DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques − Installation SpecificationsDuty Cycle And Overheating Cutting Speed Movement Dimensions And WeightDo not move or operate unit where it could tip Selecting a LocationNormal Operating Connecting Work Clamp And Gas/Air SupplyElectrical Service Guide Input VoltageConnecting Input Power For single-phase operationAlways connect grounding Conductor first Controls − OperationSetting Gas/Air Pressure Setting Gas/Air PressureSequence Of Operation Example Of Cutting OperationTrigger is pressed Months − Maintenance & TroubleshootingChecking Shield Cup Shutdown System Trouble LightsChecking/Replacing Retaining Cup, Tip, And Electrode Turn Off power source before checking torch partsTrouble Remedy TroubleshootingCircuit Diagram − Electrical Diagram− Parts List Complete Assembly PC3 Consumable Parts For ICE-80CX Torch, ICE-80CXTorch, ICE-80C XM Support ServiceMiller Electric Mfg. Co Owner’s Record

ICE-80CX, 3080 specifications

Miller Electric is renowned for producing high-quality welding equipment, and one of their standout products is the Miller Electric 3080, ICE-80CX. This portable welder is designed with both professional welders and hobbyists in mind, combining power, versatility, and ease of use in a compact package.

One of the main features of the ICE-80CX is its inverter technology, which allows for a lightweight design without compromising performance. Weighing significantly less than traditional welding machines, the ICE-80CX is easy to transport, making it suitable for a variety of job sites, from industrial applications to remote projects. The inverter technology also ensures efficient energy use, providing an excellent duty cycle while maintaining a stable arc.

The ICE-80CX offers the capability to TIG and stick weld, making it a versatile tool for welders who need to switch between different processes. This dual capability is complemented by an adjustable output range, which allows users to fine-tune the welding process according to the material being worked on and the thickness of the metal, ensuring optimal results in every application.

Another noteworthy characteristic of the ICE-80CX is its user-friendly interface. With intuitive controls, users can easily adjust settings such as amperage and voltage, allowing for quick adaptations to changing conditions. The digital display provides real-time feedback, helping welders monitor their performance and make necessary adjustments on the fly.

Durability is a hallmark of Miller Electric products, and the ICE-80CX is no exception. Built with robust materials and featuring protective casing, it is designed to withstand the rigors of the workplace. Additionally, the welder is equipped with advanced safety features, including thermal overload protection and a fault indicator, which enhance user safety and prolong the machine's lifespan.

Overall, the Miller Electric ICE-80CX is an exceptional welding machine that embodies the brand's commitment to innovation and quality. With its advanced inverter technology, dual welding capabilities, user-friendly interface, and durable design, it stands out as an excellent choice for anyone looking to achieve high-quality welds in a variety of settings. Whether for professional use or DIY projects, this welder offers a perfect blend of performance, reliability, and convenience.
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