Miller Electric MARK VIII-2 Connecting Weld Output Cables, Connecting To Weld Output Terminals

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4-5. Connecting Weld Output Cables

4

1

Do not place

anything between weld cable terminal and copper bar.

	2
Tools Needed:	3
Tools Needed:
3/4 in (19 mm)

803 778-B

YTurn off power before connecting to weld output terminals.

YFailure to properly connect weld cables may cause excessive heat and start a fire, or damage your ma- chine.

Correct Installation

1Weld Output Terminal

2Supplied Weld Output Terminal Nut

3Weld Cable Terminal

4Copper Bar

Remove supplied nut from weld output ter-

Incorrect Installation

minal. Slide weld cable terminal onto weld output terminal and secure with nut so that weld cable terminal is tight against copper bar. Do not place anything between weld cable terminal and copper bar. Make

sure that the surfaces of the weld cable terminal and copper bar are clean.

4-6. Connecting To Weld Output Terminals

WARNING

ELECTRIC SHOCK can kill; ARCING can burn skin or damage electrical connections.

• Do not touch live electrical parts.
•	Turn Off polyweld system by pressing Power Off push button before making any weld output connections.
•	Do not connect welding output of different polarities to the same structure.
•	See ANSI Z49.1 and OSHA Title 29, Chapter XVII, Part 1910, Subpart Q (addresses at beginning of manual).
•	When Positive or Negative weld output terminal is jumper linked to the Frame Connection terminal and the work cable is con-
	nected to the Common Work Connection stud on the machine base, do not connect a cable between the remaining weld output
•	terminal and the work.
•	Remove jumper link from any module where work and electrode connections are made directly to the Positive and Negative
•	output studs.
•	Do not handle or come in contact with two live electrodes at the same time.
•	Connect all paralleled modules for the same polarity.

ELECTRIC SHOCK can kill; TWO TIMES NORMAL OPEN-CIRCUIT VOLTS exist between elec- trode holders of opposite polarity.

•Do not touch electrode holders of opposite polarity at the same time.

•Separate electrode holders of opposite polarity to prevent contact.

•Consult ANSI Z49.1 for common grounding safe practices.

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Contents OM-218 DescriptionFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesVolt-Ampere Curves − SpecificationsSpecifications Amperes Input at Rated Load Output, 60 HzFor Main Transformer Duty Cycle And OverheatingFor Each Module And Total System OverheatingMovement − InstallationSelecting a Location And Moving Polyweld System Location And AirflowWeight Dimensions, Weights And Base Mounting Hole LayoutDimensions Selecting And Preparing Weld Output CablesWeld Cable Size 150 ft 200 ft 250 ft350 ft 400 ft 15m 30m 45 m 60 m 70 m 90 m 105 m 120 m Connecting Weld Output Cables Connecting To Weld Output TerminalsCommon Work Cable Size Read Safety Blocks at start of -6before proceedingStandard Module Connections Separate Work ConnectionsParallel Module Connections Separate Work Connections Common WorkRemote Amperage Control Receptacle Remote Contactor Control Connections OptionalPositioning Jumper Links Connecting Input PowerVolts AC Duplex Receptacle TE3 TE2Close and secure access door on welding power source Connecting Input PowerWelding Power Source Input Power Con- nections Disconnect Device Input Power Connec- tions− Operation Electrical Service GuideTime-Delay ControlsMin 35 a Max 125 a Set Switch Set Desired Maximum Amperage Amperage Adjustment ControlsPower Switch Push Buttons And Pilot Light Hz Model ShownMonths − Maintenance & TroubleshootingRoutine Maintenance Overload ProtectionBlank Module Panel Control Fuses F3 And F4Module Fuse Links F11 And F12 Through F81 And F82 Troubleshooting Turn Off polyweld system, and disconnect input powerBefore inspecting, maintaining, or servicing OM-218 − Electrical Diagram Circuit Diagram For Polyweld SystemSD-082 527-C − Selecting and Preparing Tungsten Electrode Selecting Tungsten ElectrodeAmperage Range Gas Type Polarity Preparing Tungsten For DC Electrode Negative Dcen Welding − Guidelines for TIG Welding Gtaw Positioining The TorchTorch Movement During Welding Positioning Torch Tungsten For Various Weld Joints Butt Weld And Stringer Bead Joint Lap Joint Corner Joint− Parts List Main Assembly Section aTP1 Main Assembly Section B CR1 194 Panel, Front Module w/Components -1Item Panel, Front Lower w/Components -1Item Panel, Front Lower w/ComponentsPage Service Your distributor also givesSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s