Miller Electric
MARK VIII-2
manual
Troubleshooting
Specification
Install
Parts list
Electrical Diagram
Time-Delay
Symbol Usage
Connecting Weld Output Cables
Dimension
Maintenance
Page 42
Notes
Page 41
Page 43
Image 42
Page 41
Page 43
Contents
OM-218
Description
From Miller to You
Table of Contents
Page
Arc Welding Hazards
Symbol Usage
Marks a special safety message
Electric Shock can kill
Flying Metal can injure eyes
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Buildup of GAS can injure or kill
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Pacemakers
UNE Décharge Électrique peut entraîner la mort
LES Fumées ET LES GAZ peuvent être dangereux
Indique un message de sécurité particulier
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un
Incendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
’EMPLOI Excessif peut SUR
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
DES Organes Mobiles peuvent provoquer des blessures
Principales normes de sécurité
En ce qui concerne les stimulateurs cardiaques
Volt-Ampere Curves
− Specifications
Specifications
Amperes Input at Rated Load Output, 60 Hz
For Main Transformer
Duty Cycle And Overheating
For Each Module And Total System
Overheating
Movement
− Installation
Selecting a Location And Moving Polyweld System
Location And Airflow
Weight
Dimensions, Weights And Base Mounting Hole Layout
Dimensions
Selecting And Preparing Weld Output Cables
Weld Cable Size
150 ft 200 ft 250 ft
350 ft 400 ft 15m 30m 45 m 60 m 70 m 90 m 105 m 120 m
Connecting Weld Output Cables
Connecting To Weld Output Terminals
Common Work Cable Size
Read Safety Blocks at start of -6before proceeding
Standard Module Connections
Separate Work Connections
Parallel Module Connections
Separate Work Connections Common Work
Remote Amperage Control Receptacle
Remote Contactor Control Connections Optional
Positioning Jumper Links
Connecting Input Power
Volts AC Duplex Receptacle
TE3 TE2
Close and secure access door on welding power source
Connecting Input Power
Welding Power Source Input Power Con- nections
Disconnect Device Input Power Connec- tions
− Operation
Electrical Service Guide
Time-Delay
Controls
Min 35 a Max 125 a Set Switch Set Desired Maximum Amperage
Amperage Adjustment Controls
Power Switch Push Buttons And Pilot Light
Hz Model Shown
Months
− Maintenance & Troubleshooting
Routine Maintenance
Overload Protection
Blank Module Panel
Control Fuses F3 And F4
Module Fuse Links F11 And F12 Through F81 And F82
Troubleshooting
Turn Off polyweld system, and disconnect input power
Before inspecting, maintaining, or servicing
OM-218
− Electrical Diagram
Circuit Diagram For Polyweld System
SD-082 527-C
− Selecting and Preparing Tungsten Electrode
Selecting Tungsten Electrode
Amperage Range Gas Type Polarity
Preparing Tungsten For DC Electrode Negative Dcen Welding
− Guidelines for TIG Welding Gtaw
Positioining The Torch
Torch Movement During Welding
Positioning Torch Tungsten For Various Weld Joints
Butt Weld And Stringer Bead Joint Lap Joint Corner Joint
− Parts List
Main Assembly Section a
TP1
Main Assembly Section B
CR1 194
Panel, Front Module w/Components -1Item
Panel, Front Lower w/Components -1Item
Panel, Front Lower w/Components
Page
Service
Your distributor also gives
Support
For assistance in filing or settling claims, contact
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
Your distributor and/or equipment manufacturer’s
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