Miller Electric MARK VIII-2 manual Guidelines for TIG Welding Gtaw, Positioining The Torch

Page 34

SECTION 9 − GUIDELINES FOR TIG WELDING (GTAW)

9-1. Positioining The Torch

 

 

Y Weld current

can

damage

 

 

 

electronic parts in vehicles.

 

 

 

Disconnect

both

battery

 

 

 

cables before welding on a

 

 

 

vehicle. Place work clamp as

3

 

 

close to the weld as possible.

 

1

Workpiece

 

 

 

 

 

 

2

 

Make

sure

workpiece

is clean

 

before welding.

 

 

 

 

 

 

 

 

2

Work Clamp

 

 

 

 

Place as close to the weld as

 

4

possible.

 

 

 

 

3

Torch

 

 

 

 

 

 

 

 

90°

 

4 Filler Rod (If Applicable)

 

5

Tungsten Electrode

 

1

 

Select

and

prepare

tungsten

 

 

according to Sections 8-1, and 8-2

 

 

or 8-3.

 

 

 

 

 

 

Tungsten extension is the distance

 

 

the tungsten extends out gas cup of

 

 

torch.

 

 

 

 

10−15°

 

Arc length is the distance from the

 

tungsten to the workpiece.

 

 

4

 

As a general guide, start with an

 

 

extension and arc length equal to

5

 

diameter of tungsten.

 

 

 

 

 

 

 

 

10−25°

 

 

 

 

 

 

 

ST-161 892

9-2. Torch Movement During Welding

Tungsten Without Filler Rod

 

 

Welding direction

75°

 

Form pool

Tilt torch

Move torch to front

 

 

of pool. Repeat process.

Tungsten With Filler Rod

 

 

Welding direction

75°

15°

Form pool

Tilt torch

Add filler metal

Remove rod

Move torch to front

 

of pool. Repeat process.

ST-162 002-B

OM-218 Page 30

Image 34
Contents OM-218 DescriptionFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesVolt-Ampere Curves − SpecificationsSpecifications Amperes Input at Rated Load Output, 60 HzFor Main Transformer Duty Cycle And OverheatingFor Each Module And Total System OverheatingMovement − InstallationSelecting a Location And Moving Polyweld System Location And AirflowWeight Dimensions, Weights And Base Mounting Hole LayoutDimensions Selecting And Preparing Weld Output Cables150 ft 200 ft 250 ft Weld Cable Size350 ft 400 ft 15m 30m 45 m 60 m 70 m 90 m 105 m 120 m Connecting Weld Output Cables Connecting To Weld Output TerminalsCommon Work Cable Size Read Safety Blocks at start of -6before proceedingStandard Module Connections Separate Work ConnectionsParallel Module Connections Separate Work Connections Common WorkRemote Amperage Control Receptacle Remote Contactor Control Connections OptionalPositioning Jumper Links Connecting Input PowerVolts AC Duplex Receptacle TE3 TE2Close and secure access door on welding power source Connecting Input PowerWelding Power Source Input Power Con- nections Disconnect Device Input Power Connec- tions− Operation Electrical Service GuideTime-Delay ControlsMin 35 a Max 125 a Set Switch Set Desired Maximum Amperage Amperage Adjustment ControlsPower Switch Push Buttons And Pilot Light Hz Model ShownMonths − Maintenance & TroubleshootingRoutine Maintenance Overload ProtectionControl Fuses F3 And F4 Blank Module PanelModule Fuse Links F11 And F12 Through F81 And F82 Turn Off polyweld system, and disconnect input power TroubleshootingBefore inspecting, maintaining, or servicing OM-218 − Electrical Diagram Circuit Diagram For Polyweld SystemSD-082 527-C Selecting Tungsten Electrode − Selecting and Preparing Tungsten ElectrodeAmperage Range Gas Type Polarity Preparing Tungsten For DC Electrode Negative Dcen Welding Positioining The Torch − Guidelines for TIG Welding GtawTorch Movement During Welding Positioning Torch Tungsten For Various Weld Joints Butt Weld And Stringer Bead Joint Lap Joint Corner Joint− Parts List Main Assembly Section aTP1 Main Assembly Section B CR1 194 Panel, Front Module w/Components -1Item Panel, Front Lower w/Components -1Item Panel, Front Lower w/ComponentsPage Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s