Miller Electric
MARK VIII-2
manual
Troubleshooting
Specs
Install
Parts list
Electrical Diagram
Time-Delay
Symbol Usage
Connecting Weld Output Cables
Dimension
Maintenance
Page 4
Notes
Page 3
Page 5
Image 4
Page 3
Page 5
Contents
OM-218
Description
From Miller to You
Table of Contents
Page
Symbol Usage
Marks a special safety message
Arc Welding Hazards
Electric Shock can kill
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal can injure eyes
Buildup of GAS can injure or kill
California Proposition 65 Warnings
EMF Information
Principal Safety Standards
About Pacemakers
LES Fumées ET LES GAZ peuvent être dangereux
UNE Décharge Électrique peut entraîner la mort
Indique un message de sécurité particulier
LE Soudage peut provoquer un
Incendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
’EMPLOI Excessif peut SUR
DES Organes Mobiles peuvent provoquer des blessures
Principales normes de sécurité
En ce qui concerne les stimulateurs cardiaques
− Specifications
Specifications
Volt-Ampere Curves
Amperes Input at Rated Load Output, 60 Hz
Duty Cycle And Overheating
For Each Module And Total System
For Main Transformer
Overheating
− Installation
Selecting a Location And Moving Polyweld System
Movement
Location And Airflow
Dimensions, Weights And Base Mounting Hole Layout
Dimensions
Weight
Selecting And Preparing Weld Output Cables
150 ft 200 ft 250 ft
Weld Cable Size
350 ft 400 ft 15m 30m 45 m 60 m 70 m 90 m 105 m 120 m
Connecting Weld Output Cables
Connecting To Weld Output Terminals
Read Safety Blocks at start of -6before proceeding
Standard Module Connections
Common Work Cable Size
Separate Work Connections
Parallel Module Connections
Separate Work Connections Common Work
Remote Amperage Control Receptacle
Remote Contactor Control Connections Optional
Connecting Input Power
Volts AC Duplex Receptacle
Positioning Jumper Links
TE3 TE2
Connecting Input Power
Welding Power Source Input Power Con- nections
Close and secure access door on welding power source
Disconnect Device Input Power Connec- tions
Electrical Service Guide
Time-Delay
− Operation
Controls
Amperage Adjustment Controls
Power Switch Push Buttons And Pilot Light
Min 35 a Max 125 a Set Switch Set Desired Maximum Amperage
Hz Model Shown
− Maintenance & Troubleshooting
Routine Maintenance
Months
Overload Protection
Control Fuses F3 And F4
Blank Module Panel
Module Fuse Links F11 And F12 Through F81 And F82
Turn Off polyweld system, and disconnect input power
Troubleshooting
Before inspecting, maintaining, or servicing
OM-218
− Electrical Diagram
Circuit Diagram For Polyweld System
SD-082 527-C
Selecting Tungsten Electrode
− Selecting and Preparing Tungsten Electrode
Amperage Range Gas Type Polarity
Preparing Tungsten For DC Electrode Negative Dcen Welding
Positioining The Torch
− Guidelines for TIG Welding Gtaw
Torch Movement During Welding
Positioning Torch Tungsten For Various Weld Joints
Butt Weld And Stringer Bead Joint Lap Joint Corner Joint
− Parts List
Main Assembly Section a
TP1
Main Assembly Section B
CR1 194
Panel, Front Module w/Components -1Item
Panel, Front Lower w/Components -1Item
Panel, Front Lower w/Components
Page
Your distributor also gives
Service
Support
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
Your distributor and/or equipment manufacturer’s
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