Miller Electric and DS-74DX16, DS-74DX12 manual Optional

Page 39

 

 

 

 

 

 

Quantity

Item

Dia.

Part

 

 

Model

 

No.

Mkgs.

No.

Description

DS-12

 

DS-16

 

 

 

 

Figure 10-1. Main Assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.

1 . . .

. . . . . . . . . . .

. . See Note . . .

Control Box, (Fig 10-2)

. .

1

. . . . 1

.

2 . . .

. . . . . . . . . . .

. . . . 201 319 . . .

Cable, Interconnecting (consisting of)

. .

2

. . . . 0

.

2 . . .

. . . . . . . . . . .

. . . . 201 320 . . .

Cable, Interconnecting (consisting of)

. .

0

. . . . 2

. . . . PLG37,38,137,138 047 636 . . .

. Connector & Pins

. .

2

. . . . 2

.

. . . . . .

. . . . . . . . . . .

. . . . 079 739 . . .

. Connector, Circ Clamp Str Rlf Sz 17-20 Amp 206322-2 . .

. .

2

. . . . 2

.

. . . . . .

. . . . . . . . . . .

. . . . 163 520 . . .

. Cable, Port No. 18/14 8/C (order by ft)

. 17Ft

.

. 21Ft

. 3 . . .

. . . . . . . . . . .

. . . . 139 600 . . .

Hose, Gas

. .

2

. . . . 0

. 3 . . .

. . . . . . . . . . .

. . . . 139 599 . . .

Hose, Gas

. .

0

. . . . 2

. 4 . . .

. . . . . . . . . . .

. . . . 600 324 . . .

Cable, Weld Cop Strd No. 4/0 (order by ft)

. 26Ft

.

. 30Ft

.

5 . . .

. . . . . . . . . . .

. . . . 602 243 . . .

Washer, Flat Stl Std .375

. .

8

. . . . 8

.

6 . . .

. . . . . . . . . . .

. . . . 602 213 . . .

Washer, Lock Stl Split .375

. .

4

. . . . 4

.

7 . . .

. . . . . . . . . . .

. . . . 601 872 . . .

Nut, Stl Hex Full .375-16

. .

4

. . . . 4

.

8 . . .

. . . . . . . . . . .

. . . . 080 947 . . .

Bracket, Spring Retaining

. .

1

. . . . 0

.

8 . . .

. . . . . . . . . . .

. . . . 151 626 . . .

Bracket, Spring Retaining

. .

0

. . . . 1

. 9 . . .

. . . . . . . . . . .

. . . . 132 053 . . .

Screw, Cap Stl Hexhd .375-16 X 1.500 Lg

. .

4

. . . . 4

 

10 . . .

. . . . . . . . . . .

. . . Fig 10-5 . . .

Support, Hub & Reel

. .

1

. . . . 1

. 11 . . .

. . . . . . . . . . .

. . ♦149 838 . . .

Pipe Post, 4ft W/Base Or

. .

1

. . . . 0

. 11 . . .

. . . . . . . . . . .

. . ♦149 839 . . .

Pipe Post, 6ft W/Base

. .

1

. . . . 0

. 11 . . .

. . . . . . . . . . .

. . ♦078 264 . . .

Pipe Post, 4ft W/Base Or

. .

0

. . . . 1

. 11 . . .

. . . . . . . . . . .

. . ♦079 216 . . .

Pipe Post, 6ft W/Base

. .

0

. . . . 1

 

12 . . .

. . . . . . . . . . .

. . ♦075 078 . . .

Pipe Post, 4ft W/O Base Or

. .

1

. . . . 1

 

12 . . .

. . . . . . . . . . .

. . ♦079 217 . . .

Pipe Post, 6ft W/O Base

. .

1

. . . . 1

 

13 . . .

. . . . . . . . . . .

. . . Fig 10-3 . . .

Boom Assembly

. .

1

. . . . 1

 

14 . . .

RC37,137

. . . . 047 637 . . .

Connector & Sockets (consisting of)

. .

2

. . . . 2

.

. . . . . .

PLG45,145

. . . . 131 203 . . .

. Housing Plug + Pins, (service kit)

. .

2

. . . . 2

.

. . . . . .

PLG44,144

. . . . 167 640 . . .

. Housing Plug Pins + Skts (service kit)

. .

2

. . . . 2

.

. . . . . .

PLG46,146

. . . . 115 090 . . .

. Housing Plug + Pins, (service kit)

. .

2

. . . . 2

 

15 . . .

. . . . . . . . . . .

. . . . 203 314 . . .

Cable,Trigger 20 In Boom/Detach (consisting of)

. .

2

. . . . 2

.

. . . . . .

. . . . . . . . . . .

. . . . 115 094 . . .

. Housing Plug+Skts,(service kit)

. .

2

. . . . 2

.

. . . . . .

. . . . . . . . . . .

. . . . 080 328 . . .

. Rcpt W/Skts,Free Hanging

. .

2

. . . . 2

.

. . . . . .

. . . . . . . . . . .

. . . . 079 531 . . .

. Conn,Circ Cpc Clamp Str Rlf Size 11 .453od

. .

2

. . . . 2

.

. . . . . .

. . . . . . . . . . .

. . . . 604 571 . . .

. Cable,Port No 18 4/C Type sjo nprn jkt re

. .

. . .

2Ft

 

16 . . .

. . . . . . . . . . .

. . . . 605 227 . . .

Nut, Nyl Hex Jam .750npst

. .

2

. . . . 2

 

17 . . .

. GS1,101 .

. . . . 228 035 . . .

Valve, 34VDC 1way .750-14 Thd 2mm Orf 100PSI

. .

2

. . . . 2

.

. . . . . .

PLG4,104

. . . . 136 810 . . .

Housing Plug + Skts (service kit)

. .

2

. . . . 2

 

18 . . .

. . . . . . . . . . .

. . . . 139 813 . . .

Cover, Protector Motor

. .

1

. . . . 1

 

19 . . .

. . . . . . . . . . .

. . . . 139 816 . . .

Panel, Encl Cover

. .

1

. . . . 1

 

20 . . .

. . . . . . . . . . .

. . . . 159 647 . . .

Insulator, Motor Clamp

. .

2

. . . . 2

 

21 . . .

. . . . . . . . . . .

. . . . 159 646 . . .

Clamp, Motor Base

. .

2

. . . . 2

 

22 . . .

. . . . . . . . . . .

. . . . 159 360 . . .

Insulator, Screw Machine

. .

8

. . . . 8

 

23 . . .

. . . . . . . . . . .

. . . . 156 243 . . .

Clamp, Motor Top

. .

2

. . . . 2

 

24 . . .

. . . . . . . . . . .

. . . . 145 639 . . .

Strip, Buna N Compressed Sheet .062 X 4.000sq

. .

2

. . . . 2

 

25 . . .

. . . . . . . . . . .

. . . . 134 834 . . .

Hose, Sae .187 Id X .410 Od (order by ft)

.

3Ft

 

. . 3Ft

 

26 . . .

. . . . . . . . . . .

. . . . 208 944 . . .

Drive Assy,Wire Rh Vertical 4 Roll W/Clamp&tach (Fig 10-4) .

1

. . . . 1

 

26 . . .

. . . . . . . . . . .

. . ♦208 945 . . .

Drive Assy,Wire Rh Vert 4 Roll Hi−speed W/Cl&tach (Fig 10-4) 1

. . . . 1

 

27 . . .

. . . . . . . . . . .

. . . . 157 295 . . .

Guide, Monocoil

. .

2

. . . . 2

 

28 . . .

. . . . . . . . . . .

. . . . 604 612 . . .

Screw, Set Stl Sch 8-32 X .125 Cup Point

. .

4

. . . . 4

 

29 . . .

. . . . . . . . . . .

. . . . 082 050 . . .

Liner, Monocoil Inlet Wire

. .

2

. . . . 2

 

30 . . .

. . . . . . . . . . .

. . . . 201 776 . . .

Drive Assy,Wire L Vertical 4 Roll W/Clamp&tach (Fig 10-4)

. . 1 . . . . 1

 

30 . . .

. . . . . . . . . . .

. . ♦201 777 . . .

Drive Assy,Wire L Vert 4 Roll Hi−speed W/Cl&tach (Fig 10-4)

1

. . . . 1

.

. . . . . .

. . . . . . . . . . .

. . . . 149 322 . . .

Clamp, Hose .405−.485clp

. .

4

. . . . 4

 

31 . . .

. . . . . . . . . . .

. . . . 211 989 . . .

Fitting, W/Screen

. .

2

. . . . 2

♦OPTIONAL

Note: When ordering Control Box contact factory service department for proper number.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1500-14 Page 35

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Contents File MIG Gmaw OM-1500-14 207 499HProcesses DescriptionFrom Miller to You Table of Contents Options and Accessories Warranty HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationSymboles utilisés UNE Décharge Électrique peut entraîner la mortIndique des instructions spécifiques DES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLO- SionProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-1500-14 − Introduction − InstallationSpecifications Installing Swivel Into Pipe PostInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension Equipment Connection Diagram Shielding gas pressure not toExceed 100 PSI 689 kPa Control Box Connections Pin Plug InformationPin Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityMent above. Cut wire off. Close cover Installing And Threading Welding WireAgainst surface. Tighten knob so wire Slip at the feeder see pressure adjustPosition Settings And Results For DIP Switch S1 Setting Internal DIP SwitchesWhen DIP switch positions are changed, DIP Switch S1 DIP Switch S4 Not For Customer UsePower Source Selection Menu Operational Terms Power SwitchLeft/Right Select Switch − OperationJog/Purge Switch Front Panel ControlsTime sec To set the correct voltage range for a particular power Program Push ButtonUpper Display Lower Display Setup Push ButtonStart Weld Adjust ControlWelding Sequence Diagram Sequence Push ButtonAuxiliary Menus Trigger Program Select Trigger Hold SetupWire Feed Speed Units Burnback− Setting Sequence Parameters Sequence Parameters In a ProgramFor more information on Sequence Push Button see Section Optional Dual Schedule Switch Diagrams − Setting Dual Schedule ParametersThere is a two-position DIP DiagnosticsError Error IndicationsMonths − Maintenance & TroubleshootingDiagnostics For User Defined Options Routine MaintenancePull TroubleshootingDisconnect power before troubleshooting Trouble RemedyCircuit Diagram − Electrical Diagram204 144-C 10-3 10-2 10-4 29 28 − Parts ListOptional Control Box PLG117 165 Harness Connectors/ReceptaclesBoom Assembly Boom Assembly -1Item Drive Assembly, Wire -1Items 26 Drive Assembly, WirePLG5 Not available unless listed Hardware is commonKit Roll Drive Roll and Wire Guide KitsFraction Metric RollPage Start Your Professional Welding Career Now Page Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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