Miller Electric and DS-74DX16, DS-74DX12 manual PLG5

Page 45

 

 

 

 

 

Quantity

Item

Dia.

Part

 

 

Model

No.

Mkgs.

No.

 

Description

DS-12

 

DS-16

 

 

Figure 10-4. Drive Assembly, Wire (continued)

 

 

 

 

 

 

 

 

 

 

. . . . . . . . . .

. . . . . . . . . . .

184 136

. . . . Kit, Brush Holder

. . . 1 .

. 1. .

. . . 13 . . . .

. . . . . . . . . . .

155 098

. . Kit, Cover Motor Gearbox (consisting of)

. . . 1 .

. 1. .

. . . . . . . . . .

. . . . . . . . . . .

153 550

. . . . .

Cover, Motor Gearbox (consisting of)

. . . 1 .

. 1. .

. . . . . . . . . .

. . . . . . . . . . .

155 099

. . . . . .

. Gasket, Cover

. . . 1 .

. 1. .

. . . . . . . . . .

. . . . . . . . . . .

155 100

. . . . . .

. Screw, Cover

. . . 5 .

. 5. .

. . . . . . . . . .

. . . . . . . . . . .

154 031

. . . . .

Spacer, Locating

. . . 2 .

. 2. .

. . . . . . . . . .

. . . . . . . . . . .

133 493

. . . . Ring, Rtng Ext .250 Shaft Grv X .025Thk

. . . 1 .

. 1. .

. . . . . . . . . .

. . . . . . . . . . .

203 642

. . Pressure Arm,R & Vert L 4 Roll (consisting of)

. . . 1 .

. 1. .

. . . . . . . . . .

. . . . . . . . . . .

203 631

. . Pressure Arm,S/L & Vert S/R 4 Roll (consisting of)

. . . 1 .

. 1. .

. . . 14 . . . .

. . . . . . . . . . .

203 461

. . . . Washer, Flat Indicator Spring Tension

. . . 2 .

. 2. .

. . . 15 . . . .

. . . . . . . . . . .

182 415

. . . . Pin, Cotter Hair

. . . 1 .

. 1. .

. . . 16 . . . .

. . . . . . . . . . .

203 640

. . . . Knob, W/Extension Short Pressure Arm

. . . 1 .

. 1. .

. . . 17 . . . .

. . . . . . . . . . .

182 156

. . . . Spring, Cprsn

. . . 2 .

. 2. .

. . . 18 . . . .

. . . . . . . . . . .

182 155

. . . . Spring

. . . 2 .

. 2. .

. . . 19 . . . .

. . . . . . . . . . .

132 746

. . . . Bushing, Spring

. . . 2 .

. 2. .

. . . 20 . . . .

. . . . . . . . . . .

203 633

. . . . Shaft, Spring

. . . 1 .

. 1. .

. . . 21 . . . .

. . . . . . . . . . .

203 632

. . . . Carrier, Shaft

. . . 1 .

. 1. .

. . . 22 . . . .

. . . . . . . . . . .

133 739

. . . . Washer, Flat Buna .375 Id X .625 Od X .062Thk

. . . 2 .

. 2. .

. . . 23 . . . .

. . . . . . . . . . .

203 637

. . . . Knob, W/Extension Long Pressure Arm

. . . 1 .

. 1. .

. . . 24 . . PC51,151 . . .

201 225

. . Circuit Card, Digital Tach (consisting of)

. . . 1 .

. 1. .

. . . . . . . . . .

PLG5

131 204

. . . . Connector & Sockets

. . . 1 .

. 1. .

. . . . . . . . . .

. . . . . . . . . . .

604 311

. . . . Grommet, Rbr .250 Id X .375Mtg Hole

. . . 1 .

. 1. .

. . . 25 . . . .

. . . . . . . . . . .

132 611

. . Optical Encoder Disc

. . . 1 .

. 1. .

. . . . . . . . . .

. . . . . . . . . . .

603 115

. . Weather Stripping, Adh .125 X .375

. . . 1 .

. 1. .

. . . 26 . . . .

. . . . . . . . . . .

134 834

. . Hose, Sae .187 Id X .410 Od (order by ft)

. . . . .

2 Ft

. . . 27 . . . .

. . . . . . . . . . .

149 959

. . Fitting, Brs Barbed M 3/16Tbg X .312-24

. . . 1 .

. 1. .

. . . 28 . . . .

. . . . . . . . . . .

179 265

. . Adapter, Gun/Feeder Lh

. . . 1 .

. 1. .

. . . 28 . . . .

. . . . . . . . . . .

179 264

. . Adapter, Gun/Feeder Rh

. . . 1 .

. 1. .

. . . 29 . . . .

. . . . . . . . . . .

108 940

. . Screw, Cap Stl Hexwhd .250-20 X .750

. . . 4 .

. 4. .

. . . 30 . . . .

. . . . . . . . . . .

604 538

. . Washer, Flat Stl Sae .312

. . . 1 .

. 1. .

. . . 31 . . . .

. . . . . . . . . . .

151 437

. . Knob, Plstc T 1.125 Lg X .312-18 X 1.500 Bar

. . . 1 .

. 1. .

. . . 32 . . . .

. . . . . . . . . . .

151 290

. . Screw, Hexwhd-Slt Stl Slffmg 10-32 X .500

. . . 2 .

. 2. .

. . . 33 . . . .

. . . . . . . . . . .

179 277

. . Cover, Drive Roll (consisting of)

. . . 1 .

. 1. .

. . . . . . . . . .

. . . . . . . . . . .

196 956

. . . . Label, Warning Electric Shock And Pinch

. . . 1 .

. 1. .

. . . 34 . . . .

. . . . . . . . . . .

601 872

. . Nut, Stl Hex Full .375-16

. . . 1 .

. 1. .

. . . 35 . . . .

. . . . . . . . . . .

602 213

. . Washer, Lock Stl Split .375

. . . 1 .

. 1. .

. . . 36 . . . .

. . . . . . . . . . .

602 243

. . Washer, Flat Stl .375

. . . 1 .

. 1. .

. . . 37 . . . .

. . . . . . . . . . .

601 966

. . Screw, Cap Stl Hexhd .375-16 X 1.250

. . . 1 .

. 1. .

. . . 38 . . . .

. . . . . . . . . . .

167 387

. . Spacer, Locating

. . . 2 .

. 2. .

. . . 39 . . . .

. . . . . . . . . . .

168 825

. . Drive, Pinion 40t 24p .376 Bore

. . . 1 .

. 1. .

. . . 40 . . . .

. . . . . . . . . . .

133 308

. . Ring, Retaining Ext .375 Shaft X .025Thk

. . . 1 .

. 1. .

*Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1500-14 Page 41

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Contents Processes OM-1500-14 207 499HDescription File MIG GmawFrom Miller to You Table of Contents Options and Accessories Warranty Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortIndique des instructions spécifiques DES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-1500-14 Specifications − InstallationInstalling Swivel Into Pipe Post − IntroductionInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension Equipment Connection Diagram Shielding gas pressure not toExceed 100 PSI 689 kPa Control Box Connections Pin Plug InformationPin Information Wire Type, Size, And Feed Speed Capability Table Removing Safety Collar And Adjusting BoomMotor Speed Wire Type Wire Size Feed Speed Capability Gun Recommendation TableAgainst surface. Tighten knob so wire Installing And Threading Welding WireSlip at the feeder see pressure adjust Ment above. Cut wire off. Close coverWhen DIP switch positions are changed, Setting Internal DIP SwitchesDIP Switch S1 DIP Switch S4 Not For Customer Use Position Settings And Results For DIP Switch S1Power Source Selection Menu Left/Right Select Switch Power Switch− Operation Operational TermsJog/Purge Switch Front Panel ControlsTime sec To set the correct voltage range for a particular power Program Push ButtonUpper Display Lower Display Setup Push ButtonWelding Sequence Diagram Adjust ControlSequence Push Button Start WeldAuxiliary Menus Wire Feed Speed Units Trigger Hold SetupBurnback Trigger Program Select− Setting Sequence Parameters Sequence Parameters In a ProgramFor more information on Sequence Push Button see Section Optional Dual Schedule Switch Diagrams − Setting Dual Schedule ParametersError DiagnosticsError Indications There is a two-position DIPDiagnostics For User Defined Options − Maintenance & TroubleshootingRoutine Maintenance MonthsDisconnect power before troubleshooting TroubleshootingTrouble Remedy PullCircuit Diagram − Electrical Diagram204 144-C 10-3 10-2 10-4 29 28 − Parts ListOptional Control Box PLG117 165 Harness Connectors/ReceptaclesBoom Assembly Boom Assembly -1Item Drive Assembly, Wire -1Items 26 Drive Assembly, WirePLG5 Not available unless listed Hardware is commonFraction Metric Drive Roll and Wire Guide KitsRoll Kit RollPage Start Your Professional Welding Career Now Page Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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