Miller Electric and DS-74DX16 manual Drive Roll and Wire Guide Kits, Fraction Metric, Kit Roll

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Table 10-1. Drive Roll and Wire Guide Kits

	Wire Size		Inlet Guide	Intermediate Guide	V-GROOVE		U-GROOVE		VK-GROOVE		UC-GROOVE
	Wire Size				V-GROOVE		U-GROOVE		VK-GROOVE		UC-GROOVE

	Fraction	Metric			4 Roll	Drive	4 Roll	Drive	4 Roll	Drive	4 Roll	Drive
	Fraction	Metric			Kit	Roll	Kit	Roll	Kit	Roll	Kit	Roll

	.023-.025 in.	0.6 mm	150 993	149 518	151 024	087 130

	.030 in.	0.8 mm	150 993	149 518	151 025	053 695

	.035 in.	0.9 mm	150 993	149 518	151 026	053 700	151 036	072 000	151 052	132 958

	.040 in.	1.0 mm	150 993	149 518	161 189	053 696

	.045 in.	1.1/1.2 mm	150 994	149 519	151 027	053 697	151 037	053 701	151 053	132 957	151 070	083 489

	.052 in.	1.3/1.4 mm	150 994	149 519	151 028	053 698	151 038	053 702	151 054	132 956	151 071	083 490

	1/16 in.	1.6 mm	150 995	149 520	151 029	053 699	151 039	053 706	151 055	132 955	151 072	053 708
	(.062 in.)	1.6 mm	150 995	149 520	151 029	053 699	151 039	053 706	151 055	132 955	151 072	053 708
	(.062 in.)

	.068-.072 in.	1.8 mm	150 995	149 520					151 056	132 959

	5/64 in.	2.0 mm	150 995	149 520			151 040	053 704	151 057	132 960	151 073	053 710
	(.079 in.)	2.0 mm	150 995	149 520			151 040	053 704	151 057	132 960	151 073	053 710

	3/32 in.	2.4 mm	150 996	149 521			151 041	053 703	151 058	132 961	151 074	053 709
	(.094 in.)	2.4 mm	150 996	149 521			151 041	053 703	151 058	132 961	151 074	053 709

	7/64 in.	2.8 mm	150 996	149 521			151 042	053 705	151 059	132 962	151 075	053 711
	(.110 in.)	2.8 mm	150 996	149 521			151 042	053 705	151 059	132 962	151 075	053 711
	(.110 in.)

	1/8 in.	3.2 mm	150 997	149 522			151 043	053 707	151 060	132 963	151 076	053 712
	(.125 in.)	3.2 mm	150 997	149 522			151 043	053 707	151 060	132 963	151 076	053 712

	Each Kit Contains An Inlet Guide, Intermediate Guide, And 045 233 Antiwear Guide With 604 612 Setscrew 8-32 x .125, Along
	With 4 Drive Rolls.
	2 Kits Required For Dual Models.											S-0549-D

OM-1500-14 Page 43

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Contents File MIG Gmaw OM-1500-14 207 499HProcesses DescriptionFrom Miller to You Table of Contents Options and Accessories Warranty HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationIndique des instructions spécifiques Symboles utilisésUNE Décharge Électrique peut entraîner la mort LE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLO- SionLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-1500-14 − Introduction − InstallationSpecifications Installing Swivel Into Pipe PostInstalling Boom And Reel Support Installing Control Box And Adjusting TiltInstalling Wire Guide Extension Exceed 100 PSI 689 kPa Equipment Connection DiagramShielding gas pressure not to Pin Information Control Box ConnectionsPin Plug Information Gun Recommendation Table Removing Safety Collar And Adjusting BoomWire Type, Size, And Feed Speed Capability Table Motor Speed Wire Type Wire Size Feed Speed CapabilityMent above. Cut wire off. Close cover Installing And Threading Welding WireAgainst surface. Tighten knob so wire Slip at the feeder see pressure adjustPosition Settings And Results For DIP Switch S1 Setting Internal DIP SwitchesWhen DIP switch positions are changed, DIP Switch S1 DIP Switch S4 Not For Customer UsePower Source Selection Menu Operational Terms Power SwitchLeft/Right Select Switch − OperationTime sec Jog/Purge SwitchFront Panel Controls Upper Display To set the correct voltage range for a particular powerProgram Push Button Lower Display Setup Push ButtonStart Weld Adjust ControlWelding Sequence Diagram Sequence Push ButtonAuxiliary Menus Trigger Program Select Trigger Hold SetupWire Feed Speed Units BurnbackFor more information on Sequence Push Button see Section − Setting Sequence ParametersSequence Parameters In a Program Optional Dual Schedule Switch Diagrams − Setting Dual Schedule ParametersThere is a two-position DIP DiagnosticsError Error IndicationsMonths − Maintenance & TroubleshootingDiagnostics For User Defined Options Routine MaintenancePull TroubleshootingDisconnect power before troubleshooting Trouble RemedyCircuit Diagram − Electrical Diagram204 144-C 10-3 10-2 10-4 29 28 − Parts ListOptional Control Box PLG117 165 Harness Connectors/ReceptaclesBoom Assembly Boom Assembly -1Item Drive Assembly, Wire -1Items 26 Drive Assembly, WirePLG5 Not available unless listed Hardware is commonKit Roll Drive Roll and Wire Guide KitsFraction Metric RollPage Start Your Professional Welding Career Now Page Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact