Miller Electric EXTREME 360 manual Table of Contents

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TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3. Additional Symbols For Installation, Operation, And Maintenance

3

1-4. California Proposition 65 Warnings

4

1-5.

Principal Safety Standards

4

1-6.

EMF Information

4

SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION

5

2-1.

Symboles utilisés

5

2-2. Dangers relatifs au soudage à l’arc

5

2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance

7

2-4. Proposition californienne 65 Avertissements

8

2-5. Principales normes de sécurité

9

2-6.

Information EMF

9

SECTION 3 − INTRODUCTION

11

3-1.

Specifications

11

3-2.

Volt-Ampere Curves

11

3-3. Duty Cycle And Overheating

12

SECTION 4 − INSTALLATION

13

4-1.

Dimensions And Weight

13

4-2.

Selecting a Location

13

4-3. Connecting 1-Phase Input Power

14

4-4. Connecting 3-Phase Input Power

15

4-5.

Electrical Service Guide

16

4-6. Weld Output Receptacles And Selecting Cable Sizes

17

4-7. Remote 14 Receptacle Information

18

4-8. Optional 115 Volts AC Duplex Receptacle And Circuit Breakers

18

4-9. Optional Gas Valve Operation And Shielding Gas Connection

19

SECTION 5 − OPERATION

20

5-1.

Front Panel Controls

20

5-2.

Meter Functions

21

5-3.

Mode Switch Settings

21

5-4.

Lift-Arc TIG Procedure

22

5-5.

Stick Start Procedure

22

SECTION 6 − MAINTENANCE & TROUBLESHOOTING

23

6-1.

Routine Maintenance

23

6-2. Blowing Out Inside Of Unit

23

6-3.

Voltmeter/Ammeter Help Displays

24

6-4.

Troubleshooting

24

SECTION 7 − ELECTRICAL DIAGRAM

26

SECTION 8 − PARTS LIST

28

WARRANTY

 

 

 

 

 

 

 

 

 

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Contents 2007−11 OM-229 409EProcesses DescriptionPage Table of Contents Page HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLO- SionProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-229 409 − Introduction SpecificationsCC Mode CV ModeOverheating Duty Cycle And Overheating60% Duty Cycle Minutes Welding Minutes Resting− Installation Dimensions And WeightSelecting a Location =GND/PE Earth Ground Connecting 1-Phase Input PowerConnecting 3-Phase Input Power Min Grounding Conductor Size In AWG/Kcmil Electrical Service GuideSingle-Phase Input Voltage Input Amperes At Rated OutputWeld Output Receptacles And Selecting Cable Sizes ARC Welding can cause Electromagnetic Interference350 ft 400 ft Put terminals Socket Information Remote 14 Receptacle InformationOptional Gas Valve Operation And Shielding Gas Connection OperationGas flow starts with remote contac- tor on Power Switch − OperationFront Panel Controls Meter Functions Mode Switch SettingsMode Meter Reading At Idle Meter Reading While Welding Mode Switch Setting Process Output On/Off ControlLift-Arc TIG Procedure Stick Start ProcedureLow OCV Stick − Maintenance & Troubleshooting Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit Voltmeter/Ammeter Help Displays TroubleshootingStart Your Professional Welding Career Now Circuit Diagram − Electrical Diagram211 328-F Parts Assembly − Parts ListPLG1 PLG13 174 Knob, Pointer .840 Dia X .250 Id W/Spring Clip−.21 212 Start Your Professional Welding Career Now SOCKET/WRENCH Selection Table Standard Metric Material Thickness Gauge Warranty Owner’s Record