Miller Electric EXTREME 360 manual PLG1

Page 33

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 8-1. Parts Assembly

 

 

 

 

 

 

 

. . .

1 . . . .

. . . . . . .

. . . . 229 541

. . Wrapper (Includes Insulators and Safety Labels)

. . . 1

. . .

. . . . . . .

. . . . . . .

. . . . 175 256

. . Insulator, Side Rh (Not Shown)

. . . 1

. . .

. . . . . . .

. . . . . . .

. . . . 178 551

. . Insulator, Side (Not Shown)

. . . 1

. . .

2 . . . .

. . . . . . .

. . . . 134 327

. . Label, Warning General Precautionary Static & Wire Feed

. . . 1

. . .

3 . . . .

. . . . . . .

. . . . 138 442

. . Label, Caution Falling Equip Can Cause Injury

. . . 2

. . .

4 . . . .

. . . . . . .

. . . . 195 585

. . Handle, Rubberized Carrying

. . . 2

. . .

5 . . . .

. . . . . . .

. . . . 135 483

. . Label, Important Remove These Two Handle Screws

. . . 2

. . . 6 . . . . R3/C4

. . . . 233 052

. . Resistor/Capacitor

. . . 1

. . .

7 . . . .

. . . . . . .

. . . . Deleted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . .

. . . 8 . . . . . SR1 .

. . . . 201 530

. . Kit, Diode Fast Recovery Bridge

. . . 1

. . .

9 . . . .

. . . . . . .

. . . . 199 840

. . Bus Bar, Diode

. . . 2

. . . 10 . . . .

. . . . . . .

. . . . 196 355

. . Insulator, Screw

. . . 4

. . . 11 . . . .

D1,D2

. . . . 201 531

. . Kit, Diode Power Module

. . . 2

. . . 12 . . . .

. RT1 .

. . . . 199 798

. . Thermistor, NTC 30K Ohm @ 25 Deg C 18In Lead

. . . 1

. . . 13 . . . .

. CR1 .

. . . . 198 549

. . Relay, Encl 24VDC Spst 35a/300VAC 4pin Flange Mtg

. . . 1

. . . 14 . . . .

. . . . . . .

. . . . 227 127

. . Label, Warning Electric Shock/Exploding Parts

. . . 1

. . . 15 . . . .

. . . . . . .

. . . . 010 546

. . Bushing, Snap-In Nyl .375 Id X .500 Mtg Hole

. . . 1

. . . 16 . . . .

. . L4 . .

. . . . 218 020

. . Inductor, Boost

. . . 1

. . . 17 . . . .

. . . . . . .

. . . . 179 276

. . Bushing, Snap-In Nyl 1.000 Id X 1.375 Mtg Hole Cent

. . . 3

. . . 18 . . . .

. . . . . . .

. . . . 170 647

. . Bushing, Snap-In Nyl 1.312 Id X 1.500 Mtg Hole

. . . 1

. . . 19 . . . .

. . L3 . .

. . . . 212 150

. . Inductor, Output

. . . 1

. . . 20 . . . .

. . T1 . .

. . . . 212 132

. . XFMR, HF Litz/Litz W/Boost

. . . 1

. . . 21 . . . .

. . . . . . .

. . . . 225 097

. . Heat Sink, Lh Rect

. . . 1

. . . 22 . . . .

. . L1 . .

. . . . 212 091

. . Inductor, Input

. . . 1

. . . 23 . . . .

. . . . . . .

. . . . 083 147

. . Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High

. . . 4

. . . 24 . . . .

. PC1 .

. . . . 218 007

. . Circuit Card Assy, Control W/Program

. . . 1

. . . 24 . . . .

. PC1 .

. . ♦223 656

. . Circuit Card Assy, Control/Aux Power W/Program

. . . 1

. . .

. . . . . . .

. . . . . . .

. . . . 216 113

. . Stand-Off Support, PC Card .187 Dia W/P&l .375

. . . 2

. . .

. . . . . . .

PLG1

. . . . 115 091

. . Housing Plug+Pins (Service Kit) RC1

. . . 1

. . .

. . . . . . .

PLG2

. . . . 201 665

. . Housing Plug+Pins (Service Kit) RC2

. . . 1

. . .

. . . . . . .

PLG3

. . . . 131 056

. . Housing Plug+Pins (Service Kit) RC3

. . . 1

. . .

. . . . . . .

PLG5

. . . . 131 204

. . Housing Plug+Pins (Service Kit) RC5

. . . 1

. . .

. . . . . . .

PLG7

. . . . 131 054

. . Housing Plug+Pins (Service Kit) RC7

. . . 1

. . .

. . . . . . .

PLG8

. . . . 131 054

. . Housing Plug+Pins (Service Kit) RC8

. . . 1

. . .

. . . . . . .

PLG9

. . . . 115 093

. . Housing Plug+Pins (Service Kit) RC9

. . . 1

. . .

. . . . . . .

PLG10

. . . . 115 094

. . Housing Plug+Pins (Service Kit) RC10

. . . 1

. . .

. . . . . . .

PLG11

. . . . 115 094

. . Housing Plug+Pins (Service Kit) RC11

. . . 1

. . .

. . . . . . .

PLG12

. . . . 115 092

. . Housing Plug+Pins (Service Kit) RC12

. . . 1

. . . 25 . . . .

. . . . . . .

. . . . 212 072

. . Bracket, Mtg Capacitor/Pc Board

. . . 1

. . . 26 . . . .

C12,13

. . . . 219 930

. . Kit, Capacitor Elctlt Replacement (Includes)

. . . 1

. . .

. . . . . . .

. . . . . . .

. . . . 193 738

. . . . Capacitor, Elctlt 1800 Uf 500 VDC Can 2.52 Dia

. . . 2

. . .

. . . . . . .

. . . . . . .

. . . . 217 040

. . . . Nut, Nylon M12 Thread Capacitor Mounting

. . . 2

. . .

. . . . . . .

. RC2 .

. . ♦604 176

. . Rcpt, Str Dx Grd 2P3W 15A 125V *5−15R

. . . 1

. . . 28 . . . .

. CB2 .

. . . . 083 432

. . Circuit Breaker, Man Reset 1P 10A 250VAC Frict

. . . 1

. . . 29 . . . .

. CB1 .

. . . . 089 807

. . Circuit Breaker, Man Reset 1P 2.5A 250VAC Frict

. . . 1

. . . 29 . . . .

. CB1 .

. . ♦083 432

. . Circuit Breaker, Man Reset 1P 10A 250VAC Frict

. . . 1

. . . 30 . . . .

. . . . . . .

. . . +212 071

. . Panel, Rear Standard

. . . 1

. . . 30 . . . .

. . . . . . .

. ♦+212 202

. . Panel, Rear

. . . 1

. . . 31 . . . .

. . . . . . .

. . . . 126 026

. . Label, Warning Electric Shock Can Kill Significant

. . . 1

. . . 32 . . . .

. . . . . . .

.. .. .. .. .. .. .. .. .. . .. .

. . Nameplate, Rear (Order by Model and Serial Number)

. . . 1

. . . 32 . . . .

. . . . . . .

. . Nameplate, Rear Aux (Order by Model and Serial Number)

. . . 1

. . .

. . . . . . .

. . . . . . .

. . ♦175 282

. . Cover, Receptacle Weatherproof Duplex Rcpt

. . . 1

. . . 34 . . . .

. . . . . . .

. . . . 217 480

. . Label, Warning Incorrect Connections

. . . 1

. . . 35 . . . .

. . . . . . .

. . . . 215 980

. . Bushing, Strain Relief .709/.984 Id X1.375 Mtg Hole

. . . 1

. . . 36 . . . .

. . . . . . .

. . . . 219 487

. . Cable, Power 12 Ft 8Ga 4C (Non-Stripped End)

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. ♦Part of 115V Aux Power Option. (Not Available On French Units)

BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

OM-229 409 Page 29

Image 33
Contents Processes OM-229 409EDescription 2007−11Page Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-229 409 CC Mode SpecificationsCV Mode − Introduction60% Duty Cycle Duty Cycle And OverheatingMinutes Welding Minutes Resting Overheating− Installation Dimensions And WeightSelecting a Location =GND/PE Earth Ground Connecting 1-Phase Input PowerConnecting 3-Phase Input Power Single-Phase Input Voltage Electrical Service GuideInput Amperes At Rated Output Min Grounding Conductor Size In AWG/KcmilWeld Output Receptacles And Selecting Cable Sizes ARC Welding can cause Electromagnetic Interference350 ft 400 ft Put terminals Socket Information Remote 14 Receptacle InformationOptional Gas Valve Operation And Shielding Gas Connection OperationGas flow starts with remote contac- tor on Power Switch − OperationFront Panel Controls Mode Meter Reading At Idle Meter Reading While Welding Mode Switch SettingsMode Switch Setting Process Output On/Off Control Meter FunctionsLift-Arc TIG Procedure Stick Start ProcedureLow OCV Stick − Maintenance & Troubleshooting Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit Voltmeter/Ammeter Help Displays TroubleshootingStart Your Professional Welding Career Now Circuit Diagram − Electrical Diagram211 328-F Parts Assembly − Parts ListPLG1 PLG13 174 Knob, Pointer .840 Dia X .250 Id W/Spring Clip−.21 212 Start Your Professional Welding Career Now SOCKET/WRENCH Selection Table Standard Metric Material Thickness Gauge Warranty Owner’s Record