Miller Electric EXTREME 360 manual Voltmeter/Ammeter Help Displays, Troubleshooting

Page 28

6-3. Voltmeter/Ammeter Help Displays

V A

1

HE.L P−1

V A

2 HE.L P−2

V A

3

HE.L P−3

V A

4

HE.L P−5

V A

5 HE.L P−6

V A

6

HE.L P−8

.All directions are in reference to the front

of the unit. All circuitry referred to is lo- cated inside the unit.

1 Help 1 Display

Indicates a malfunction in the primary power circuit. If this display is shown, contact a Fac- tory Authorized Service Agent.

2 Help 2 Display

Indicates a malfunction in the thermal protec- tion circuitry. If this display is shown, contact a Factory Authorized Service Agent.

3 Help 3 Display

Indicates the left side of the unit has over- heated. The unit has shut down to allow the fan to cool it (see Section 3-3). Operation will continue when the unit has cooled.

4 Help 5 Display

Indicates the right side of the unit has over- heated. The unit has shut down to allow the fan to cool it (see Section 3-3). Operation will continue when the unit has cooled.

5 Help 6 Display

Indicates operation at maximum input cur- rent. The unit has a maximum allowable input

current limit. As the line voltage decreases, the required input current increases. If the line voltage is too low, the output power is limited by the input current. When this limit is reached, the unit automatically reduces out- put power to continue operation. If this display is shown, have a qualified electrician check the input voltage.

6 Help 8 Display

Indicates a malfunction in the secondary power circuit of the unit. If this display is shown, contact a Factory Authorized Service Agent.

6-4. Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

Remedy

 

 

 

 

 

No weld output; unit completely inop-

Place line disconnect switch in On position (see Sections 4-3and 4-4).

erative.

 

 

 

 

 

 

 

 

 

 

Check and replace line fuse(s), if necessary, or reset circuit breaker (see Sections 4-3and 4-4).

 

 

 

 

 

 

 

 

Check for proper input power connections (see Sections 4-3and 4-4).

 

 

 

 

 

No weld output; meter display On.

Input voltage outside acceptable range of variation (see Section 4-5).

 

 

 

 

 

 

 

 

Check, repair, or replace remote control.

 

 

 

 

 

 

 

 

Unit overheated. Allow unit to cool with fan On (see Section 3-3).

 

 

 

 

 

Erratic or improper weld output.

Use proper size and type of weld cable (see Section 4-6).

 

 

 

 

 

 

 

 

Clean and tighten all weld connections.

 

 

 

 

 

 

 

 

Check for correct polarity.

 

 

 

 

 

No 115 volts ac output at optional du-

Reset circuit breaker CB1.

plex receptacle or Remote 14 recep-

 

 

tacle.

 

 

 

 

 

 

 

No 24 volts ac output at Remote 14 re-

Reset circuit breaker CB2.

ceptacle.

 

 

 

 

 

 

 

OM-229 409 Page 24

 

 

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Contents OM-229 409E ProcessesDescription 2007−11Page Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesserLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-229 409 Specifications CC ModeCV Mode − IntroductionDuty Cycle And Overheating 60% Duty CycleMinutes Welding Minutes Resting OverheatingDimensions And Weight − InstallationSelecting a Location Connecting 1-Phase Input Power =GND/PE Earth GroundConnecting 3-Phase Input Power Electrical Service Guide Single-Phase Input VoltageInput Amperes At Rated Output Min Grounding Conductor Size In AWG/KcmilARC Welding can cause Electromagnetic Interference Weld Output Receptacles And Selecting Cable Sizes350 ft 400 ft Put terminals Remote 14 Receptacle Information Socket InformationOperation Optional Gas Valve Operation And Shielding Gas ConnectionGas flow starts with remote contac- tor on − Operation Power SwitchFront Panel Controls Mode Switch Settings Mode Meter Reading At Idle Meter Reading While WeldingMode Switch Setting Process Output On/Off Control Meter FunctionsStick Start Procedure Lift-Arc TIG ProcedureLow OCV Stick Do not remove case when blowing out inside of unit − Maintenance & TroubleshootingBlowing Out Inside Of Unit Troubleshooting Voltmeter/Ammeter Help DisplaysStart Your Professional Welding Career Now − Electrical Diagram Circuit Diagram211 328-F − Parts List Parts AssemblyPLG1 PLG13 174 Knob, Pointer .840 Dia X .250 Id W/Spring Clip−.21 212 Start Your Professional Welding Career Now SOCKET/WRENCH Selection Table Standard Metric Material Thickness Gauge Warranty Owner’s Record