Miller Electric OM-229 038D manual Installation, Specifications, Duty Cycle And Overheating

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SECTION 3 − INSTALLATION

3-1. Specifications

 

 

 

 

 

Max.

Rated Input Amperage

 

 

 

 

Rated Output

 

Open

at Rated Output

Dimension

Weight

 

 

 

 

 

Circuit

 

 

 

 

100%

 

60%

20%

220/230 VAC 50Hz

Model

 

Voltage

(mm)

(kg)

 

 

 

 

 

 

 

 

 

 

 

221

90 A

 

116 A

210 A

41

 

32 A

480 x 800 x 1050

85 Net

18.5 V

 

20.0 V

24.0 V

 

3 A*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire feed speed range 1.3 mpm to 20 mpm.

 

 

 

 

 

 

 

* While idling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max.

Rated Input Amperage

 

 

 

 

Rated Output

 

Open

at Rated Output

Dimension

Weight

 

 

 

 

 

Circuit

 

 

 

 

100%

 

60%

35%

230 V

 

400 V

Model

 

Voltage

 

(mm)

(kg)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

253

145 A

 

190 A

250 A

38

23 A

 

13 A

480 x 800 x 1050

85-103

21.0 V

 

23.0 V

26.5 V

3 A*

 

1.38 A*

Net

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire feed speed range 1.3 mpm to 20 mpm. * While idling

3-2. Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

If unit overheats, thermostat(s) opens, output stops, and cooling fan runs. Wait fifteen minutes for unit to cool. Reduce amperage or voltage, or duty cycle before welding.

Y Exceeding duty cycle can damage unit and void warranty.

% DUTY CYCLE

60% Duty Cycle At 400 Amperes

100% Duty Cycle At 300 Amperes

6 Minutes Welding

4 Minutes Resting

Continuous Welding

Overheating

0

A or V

 

 

15

 

OR

Minutes

Reduce Duty Cycle

sduty1 5/95 / 187 478-A

OM-229 038 Page 8

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Contents OM-229 038D 2007−04 ProcessesDescription From Miller to You Table of Contents Directives StandardsSymbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers − Definitions Electric shock can killFalling unit can cause injury Weee Label − Installation SpecificationsDuty Cycle And Overheating Installing Gas Supply Volt-Ampere CurvesModel Installing Wire Spool and Adjusting Hub Tension Positoning Jumper Links 230/400V 3-Phase ModelsElectrical Service Guide PhaseTools Needed = GND/PE Earth Ground Installing Drive Rolls and Wire Guide Drive RollThreading Welding Wire and Adjusting Pressure Roll Tension ScaleUsing Gun/Cable Holder Setting Gun Polarity for Wire Type OptionalBurnback and Spot Weld Timer Controls − OperationControls for Migmatic 221/253 − Maintenance &TROUBLESHOOTING Routine MaintenanceCircuit Breaker CB1 Unit OverloadTroubleshooting Trouble RemedyOM-229 038 − Electrical Diagrams Circuit Diagram for MigmaticCircuit Diagram for Migmatic 253 400 VAC − Parts List Wrapper Assembly, All ModelsPart Description Quantity Main Assembly for Migmatic Dia Part Mkgs Description Quantity Main Assembly for Migmatic Dia Part Quantity Mkgs Description 230V 400V Drive Roll And Wire Guide Kits 2 Roll Models Wire Diameter Drive Roll Wire GuideFraction Page Page Effective January 1 Owner’s Record ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E