Miller Electric OM-227 398D manual Replacing Head Tube Liner In XR-Aluma-Pro Guns

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5-6. Replacing Head Tube Liner In XR-Aluma-Pro Guns

 

. Turn OFF coolant supply before

 

 

removing head tube

on

 

 

water-cooled gun.

 

 

The standard head tube liner will ac-

 

commodate wire diameters

from

 

.030-.035 wire size.

 

 

When changing wire size, change

 

control box drive roll, idler and head

3

tube liner with appropriate sized lin-

er.

 

 

 

1

Head Tube

 

 

2

Head Tube Nut

 

2

Loosen head tube nut and remove

 

head tube from gun.

 

 

3

Head Tube Liner

 

 

Pull liner out of head tube.

 

 

Insert new liner into head tube (install

1

tapered end first) and reinstall head

tube onto gun.

 

 

 

 

. A twisting motion may be need-

 

Tapered end

ed to feed liner thru head tube.

 

 

 

 

. Be sure head tube is seated and

 

 

head tube nut is securely tight-

 

 

ened before operating gun. If

 

 

head tube nut is not adequately

 

 

tightened, unwanted arcing may

 

 

occur between head tube and

 

 

gun housing.

 

Ref. 804 544-B

5-7. Changing Gun Contact Tip

Remove nozzle 1 Nozzle

2 FasTip Unscrew FasTip. Install new FasTip.

. Make sure correct size con- tact tip is being used. Incor- rect size may cause arcing in- side tip, poor feedability and poor arc starting characteris- tics(see Section 9).

Reinstall nozzle.

2

1

Ref. 804 709-A

OM-227 398 Page 16

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Contents XR Aluma-Pro From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Symbol Usage Arc Welding HazardsEMF Information About Implanted Medical Devices+ + − DefinitionsWeee Label For Products Sold Within The EU Symbols And DefinitionsManufacturer’s Rating Label For CE Products Only Specifications − IntroductionDuty Cycle And Overheating Torch OnlyXR Control Millermatic 350P − InstallationDo not use gas pressure above 50 psi 345 kPa XR-Water-Cooled Gun Connections Millermatic 350P Water Cooled Gun Connections For Aluminum Push−Pull welding Threading Welding Wire Through XR-Control Feeder Adjusting Tension At FeederPin Plug Information Opening Top Cover Of XR-Aluma-Pro GunThreading Welding Wire Through Gun For XR-Aluma-Pro GunGun Controls Gun Pressure Roll Tension Setting− Operation Shielding Gas Coolant Supply For Water-Cooled Models Only Gun Drive Assembly Maintenance For An XR-Aluma-Pro Gun Replacing Head Tube Liner In XR-Aluma-Pro Guns Changing Gun Contact TipPower Pin End Turn Off welding power source and wire feederReplacing The Gun Liner On XR-Aluma-Pro Guns Gun End− Maintenance & Troubleshooting Routine Maintenance For Aluminum Push/Pull GunsCleaning The Gun Liner On XR-Aluma-Pro Guns Gun End Turn Off welding power source and wire feederTrouble Remedy Troubleshooting TableDisconnect power before troubleshooting − Electrical Diagrams Circuit Diagram For XR-Aluma-Pro Gun− Parts List Exploded View Of XR-A Aluma-Pro GunPart Description Quantity 229 Water Head Tube Assembly Of Aluma-Pro Gun Air Head Tube Assembly Of Aluma-Pro Gun − Parts List Including Consumables NumberHeavy Duty FasTiptContact Tips SOCKET/WRENCH Selection Table Standard Metric Material Thickness Reference Chart Service SupportOwner’s Record