Miller Electric OM-227 398D manual Heavy Duty FasTiptContact Tips

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Table 9-2. Heavy Duty FasTiptContact Tips*

. . .

2

206 185

. . .030 in (0.8 mm)

1

. . .

2

206 186

. . .035 in (0.9 mm)

1

. . .

2

. 206 187

. . .040 in (1.0 mm) or .035 in (0.9 mm) Aluminum Wire

1

. . .

2

206 188

. . .045 in (1.2 mm)

1

. . .

2

. 206 189

. . .052 in (1.3 mm) or 3/64 in (1.2 mm) Aluminum Wire

1

. . .

2

206 190

. . 1/16 in (1.6 mm)

1

. . .

2

206 191

. . .068 in (1.7 mm) or 1/16 in (1.6 mm) Aluminum Wire

1

 

 

 

 

 

 

 

 

Table 9-3. Tapered FasTipt Contact Tips*

 

 

 

 

 

 

. . .

2

209025

. . .030 in (0.8 mm)

1

. . .

2

209026

. . .035 in (0.9 mm)

1

. . .

2

209027

. . .045 in (1.2 mm)

1

. . .

2

209028

. . 3/64 in (1.2 mm)

1

. . .

2

209029

. . .052 in (1.3 mm)

1

. . .

2

209030

. . 1/16 in (1.6 mm)

1

 

 

 

 

 

 

 

 

Table 9-4. Gas Diffusers

 

 

 

 

 

 

. . .

3

. 229 670

. . 1/8 in Tip Recess − For Heavy Duty FasTip Contact Tips

 

 

 

230 678

(Standard On All Guns)

1

. . .

3

. . 1/4 in Tip Recess − For Heavy Duty FasTip Contact Tips

1

. . .

3

230 679

. . Flush Tip − For Heavy Duty FasTip Contact Tips

1

 

 

 

 

 

 

 

 

Table 9-5. Insulators

 

 

 

 

 

 

. . .

4

. 227 416

. . Insulator, Ring Inner Rear

1

. . .

4

. 227 159

. . Insulator, Outer Air Short (4 in)

1

. . .

4

. 229 673

. . Insulator, Outer Air Long (6 in)

1

. . .

4

. 230 420

. . Insulator, Outer Water Long FasTip (6 in)

1

 

 

 

 

 

 

 

 

Table 9-6. Head Tube Assemblies

 

 

 

 

 

 

. . .

5

. 231 517

. . Kit, Head Tube Assy Water (Long)

1

. . .

5

. 231 518

. . Kit, Head Tube Assy Air (Long)

1

. . .

5

. 231 519

. . Kit, Head Tube Assy Air (Short)

1

 

 

 

 

 

 

 

 

Table 9-7. FasTip Head Tube LIners (Not Shown)

 

 

 

 

 

 

. . . .

. . . . . . . . . . .

. 229 674

. . Liner, Teflon .030−.035 Wire X Long (Fastip)

1

. . . .

. . . . . . . . . . .

. 227 161

. . Liner, Teflon .030−.035 Wire X Short (Fastip)

1

. . . .

. . . . . . . . . . .

. 229 431

. . Liner, Teflon .047−.062 Wire X Long (Fastip)

1

. . . .

. . . . . . . . . . .

. 230 239

. . Liner, Teflon .047−.062 Wire X Short (Fastip)

1

 

 

 

 

 

 

 

 

Table 9-8. Wire Kit (Not Shown)

 

 

 

 

 

 

. . . .

. . . . . . . . . .

230 708

. . Kit, Idler Roll 1/16 (.062)

1

. . . .

. . . . . . . . . .

198 377

. . Hardwire Liner Kit, 30W For Steel&Stainless

1

OPTIONAL

*All contact tips are packaged in bags of 25.

BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model is required when ordering parts from your local distributor.

OM-227 398 Page 28

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Contents XR Aluma-Pro From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Symbol Usage Arc Welding HazardsEMF Information About Implanted Medical Devices+ + − DefinitionsWeee Label For Products Sold Within The EU Symbols And DefinitionsManufacturer’s Rating Label For CE Products Only Specifications − IntroductionDuty Cycle And Overheating Torch OnlyXR Control Millermatic 350P − InstallationDo not use gas pressure above 50 psi 345 kPa XR-Water-Cooled Gun Connections Millermatic 350P Water Cooled Gun Connections For Aluminum Push−Pull welding Threading Welding Wire Through XR-Control Feeder Adjusting Tension At FeederPin Plug Information Opening Top Cover Of XR-Aluma-Pro GunThreading Welding Wire Through Gun For XR-Aluma-Pro GunGun Controls Gun Pressure Roll Tension Setting− Operation Shielding Gas Coolant Supply For Water-Cooled Models Only Gun Drive Assembly Maintenance For An XR-Aluma-Pro Gun Replacing Head Tube Liner In XR-Aluma-Pro Guns Changing Gun Contact TipPower Pin End Turn Off welding power source and wire feederReplacing The Gun Liner On XR-Aluma-Pro Guns Gun End− Maintenance & Troubleshooting Routine Maintenance For Aluminum Push/Pull GunsCleaning The Gun Liner On XR-Aluma-Pro Guns Gun End Turn Off welding power source and wire feederTrouble Remedy Troubleshooting TableDisconnect power before troubleshooting − Electrical Diagrams Circuit Diagram For XR-Aluma-Pro Gun− Parts List Exploded View Of XR-A Aluma-Pro GunPart Description Quantity 229 Water Head Tube Assembly Of Aluma-Pro Gun Air Head Tube Assembly Of Aluma-Pro Gun − Parts List Including Consumables NumberHeavy Duty FasTiptContact Tips SOCKET/WRENCH Selection Table Standard Metric Material Thickness Reference Chart Service SupportOwner’s Record