Miller Electric OM-227 398D manual Operation, Gun Controls, Gun Pressure Roll Tension Setting

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SECTION 5 − OPERATION

5-1. Gun Controls

1 Trigger

1

2

Press trigger to energize welding power source contactor (if applicable), start shielding gas flow, and begin wire feed.

Switches inside the wire feeder can be set to provide timed shielding gas preflow and postflow when trigger is pressed and released. When this feature is turned Off, no preflow or postflow is provided for the welding operation.

2 Gun Wire Speed Control

Use control to fine adjust wire feed speed set on XR-Control. Gun Wire Speed Control has 3-3/4 turns of adjustment from minimum to maxi- mum.

Ref. 804 545-B

5-2. Gun Pressure Roll Tension Setting

. Aluminum series specific - Pressure roll tension setting ensures smooth wire feeding

 

 

action.

 

 

. Gun Pressure Roll Tension is

 

 

factory set to 4XXX.

 

 

1 Pressure Roll Adjustment

 

 

Screw

 

 

Wire tension should be set to 4XXX

 

1

for 4000 series aluminum wire.

 

Rotate Pressure Roll Adjustment

 

 

 

 

Screw fully counterclockwise until

 

 

indicator line on adjustment knob

 

 

lines up with indicator line on handle

 

 

in the 4XXX position.

 

 

Wire tension should be set to 5XXX

 

 

for 5000 series aluminum and stain-

 

 

less wire.

 

 

Rotate Pressure Roll Adjustment

 

 

Screw fully clockwise until indicator

 

 

line on adjustment knob lines up

Tools Needed:

 

with indicator line on handle in the

 

5XXX position.

 

 

 

 

Ref. 804 545-B

OM-227 398 Page 13

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Contents XR Aluma-Pro From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Arc Welding Hazards Symbol UsageAbout Implanted Medical Devices EMF Information− Definitions + +Weee Label For Products Sold Within The EU Symbols And DefinitionsManufacturer’s Rating Label For CE Products Only − Introduction SpecificationsDuty Cycle And Overheating Torch OnlyXR Control Millermatic 350P − InstallationDo not use gas pressure above 50 psi 345 kPa XR-Water-Cooled Gun Connections Millermatic 350P Water Cooled Gun Connections For Aluminum Push−Pull welding Adjusting Tension At Feeder Threading Welding Wire Through XR-Control FeederOpening Top Cover Of XR-Aluma-Pro Gun Pin Plug InformationFor XR-Aluma-Pro Gun Threading Welding Wire Through GunGun Controls Gun Pressure Roll Tension Setting− Operation Shielding Gas Coolant Supply For Water-Cooled Models Only Gun Drive Assembly Maintenance For An XR-Aluma-Pro Gun Changing Gun Contact Tip Replacing Head Tube Liner In XR-Aluma-Pro GunsTurn Off welding power source and wire feeder Power Pin EndReplacing The Gun Liner On XR-Aluma-Pro Guns Gun EndRoutine Maintenance For Aluminum Push/Pull Guns − Maintenance & TroubleshootingGun End Turn Off welding power source and wire feeder Cleaning The Gun Liner On XR-Aluma-Pro GunsTrouble Remedy Troubleshooting TableDisconnect power before troubleshooting Circuit Diagram For XR-Aluma-Pro Gun − Electrical DiagramsExploded View Of XR-A Aluma-Pro Gun − Parts ListPart Description Quantity 229 Water Head Tube Assembly Of Aluma-Pro Gun Air Head Tube Assembly Of Aluma-Pro Gun Number − Parts List Including ConsumablesHeavy Duty FasTiptContact Tips SOCKET/WRENCH Selection Table Standard Metric Material Thickness Reference Chart Support ServiceOwner’s Record