Miller Electric OM-227 398D Introduction, Specifications, Duty Cycle And Overheating, Torch Only

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SECTION 3 − INTRODUCTION

3-1. Specifications

Model

Welding Output Range

Electrode

Wire Feed

Net Weight

 

 

Wire Diameter

Speed Range

(Torch Only)

 

 

Capacity

 

 

 

 

 

 

 

 

 

 

XR-Aluma-Pro Gun

300 A at 100% Duty Cycle

.030 To 1/16 in

70 To 900 ipm

2.5 lb (1.1 kg)

(Air Cooled)

with 15, 25 or 35 ft

(0.8 To 1.6 mm)

(1.8 To 23 mpm)

(less cables)

 

(4.6 or 7.6 m) gun

aluminum wire

 

 

 

 

 

 

 

XR-Aluma-Pro Gun

400 A at 100% Duty Cycle

.030 To 1/16 in

70 To 900 ipm

2.9 lb (1.3 kg)

(Water Cooled)

with 15, 25 or 35 ft

(0.8 To 1.6 mm)

(1.8 To 23 mpm)

(less cables)

 

(4.6 or 7.6 m) gun

aluminum wire

 

 

 

 

 

 

 

.When changing 1/16 in (1.6 mm) wire, kit 230708 must be installed.

3-2. Duty Cycle And Overheating

Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating.

NOTICE − Exceeding duty cycle can damage unit and void warranty.

Air-Cooled Models

100% Duty Cycle At 300 Peak Amperage Using 100% Argon Gas w/15, 25 Or 35 Foot Guns

Continuous Welding

Water-Cooled Models

100% Duty Cycle At 400 Peak Amperage Using 100% Argon Gas w/15, 25 Or 35 Foot Guns

Continuous Welding

sduty1 5/95

OM-227 398 Page 5

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Contents XR Aluma-Pro From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Arc Welding Hazards Symbol UsageAbout Implanted Medical Devices EMF Information− Definitions + +Symbols And Definitions Manufacturer’s Rating Label For CE Products OnlyWeee Label For Products Sold Within The EU − Introduction SpecificationsDuty Cycle And Overheating Torch Only− Installation Do not use gas pressure above 50 psi 345 kPaXR Control Millermatic 350P XR-Water-Cooled Gun Connections Millermatic 350P Water Cooled Gun Connections For Aluminum Push−Pull welding Adjusting Tension At Feeder Threading Welding Wire Through XR-Control FeederOpening Top Cover Of XR-Aluma-Pro Gun Pin Plug InformationFor XR-Aluma-Pro Gun Threading Welding Wire Through GunGun Pressure Roll Tension Setting − OperationGun Controls Shielding Gas Coolant Supply For Water-Cooled Models Only Gun Drive Assembly Maintenance For An XR-Aluma-Pro Gun Changing Gun Contact Tip Replacing Head Tube Liner In XR-Aluma-Pro GunsTurn Off welding power source and wire feeder Power Pin EndReplacing The Gun Liner On XR-Aluma-Pro Guns Gun EndRoutine Maintenance For Aluminum Push/Pull Guns − Maintenance & TroubleshootingGun End Turn Off welding power source and wire feeder Cleaning The Gun Liner On XR-Aluma-Pro GunsTroubleshooting Table Disconnect power before troubleshootingTrouble Remedy Circuit Diagram For XR-Aluma-Pro Gun − Electrical DiagramsExploded View Of XR-A Aluma-Pro Gun − Parts ListPart Description Quantity 229 Water Head Tube Assembly Of Aluma-Pro Gun Air Head Tube Assembly Of Aluma-Pro Gun Number − Parts List Including ConsumablesHeavy Duty FasTiptContact Tips SOCKET/WRENCH Selection Table Standard Metric Material Thickness Reference Chart Support ServiceOwner’s Record