Miller Electric OM-227 398D Replacing The Gun Liner On XR-Aluma-Pro Guns, Gun End, Power Pin End

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5-8. Replacing The Gun Liner On XR-Aluma-Pro Guns

1

4

2

3

Gun End

.Refer To Instructions Below.

Remove Old Liner (Item 2) From Gun End

Install New Liner (Item 2) Into Gun End

5

6

2

7

.Gently pry open

slots to remove wire collet guide.

. Cut liner flush with wire collet guide.

Power Pin End

Ref. 804 546-A

!Turn Off welding power source and wire feeder.

1Leather Cover

2Liner

3Liner Lock Allen Screw

4Liner Guide Reducer

5Wire Guide Cone

6Wire Collet Guide

7Power Pin

Lay gun cable out straight.

Remove short leather cover to access liner assembly.

Loosen liner lock allen screw (located near back of handle) to remove liner guide re- ducer from gun.

Remove wire guide cone and wire collet guide from power pin.

Remove old liner from gun end (see il- lustration above).

Insert new liner into gun end and continue feeding liner through cable assembly until

liner is through power pin assembly and is visible.

Install liner assembly into gun and tighten liner lock allen screw.

Reinstall wire collet guide at power pin and tighten onto liner.

Cut liner off flush with wire collet guide. Re- install wire guide cone.

Refer to Owner’s Manual for instructions on rethreading wire.

OM-227 398 Page 17

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Contents XR Aluma-Pro From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Arc Welding Hazards Symbol UsageAbout Implanted Medical Devices EMF Information− Definitions + +Symbols And Definitions Manufacturer’s Rating Label For CE Products OnlyWeee Label For Products Sold Within The EU − Introduction SpecificationsDuty Cycle And Overheating Torch Only− Installation Do not use gas pressure above 50 psi 345 kPaXR Control Millermatic 350P XR-Water-Cooled Gun Connections Millermatic 350P Water Cooled Gun Connections For Aluminum Push−Pull welding Adjusting Tension At Feeder Threading Welding Wire Through XR-Control FeederOpening Top Cover Of XR-Aluma-Pro Gun Pin Plug InformationFor XR-Aluma-Pro Gun Threading Welding Wire Through GunGun Pressure Roll Tension Setting − OperationGun Controls Shielding Gas Coolant Supply For Water-Cooled Models Only Gun Drive Assembly Maintenance For An XR-Aluma-Pro Gun Changing Gun Contact Tip Replacing Head Tube Liner In XR-Aluma-Pro GunsTurn Off welding power source and wire feeder Power Pin EndReplacing The Gun Liner On XR-Aluma-Pro Guns Gun EndRoutine Maintenance For Aluminum Push/Pull Guns − Maintenance & TroubleshootingGun End Turn Off welding power source and wire feeder Cleaning The Gun Liner On XR-Aluma-Pro GunsTroubleshooting Table Disconnect power before troubleshootingTrouble Remedy Circuit Diagram For XR-Aluma-Pro Gun − Electrical DiagramsExploded View Of XR-A Aluma-Pro Gun − Parts ListPart Description Quantity 229 Water Head Tube Assembly Of Aluma-Pro Gun Air Head Tube Assembly Of Aluma-Pro Gun Number − Parts List Including ConsumablesHeavy Duty FasTiptContact Tips SOCKET/WRENCH Selection Table Standard Metric Material Thickness Reference Chart Support ServiceOwner’s Record