Miller Electric SRH-503 manual Selecting And Preparing Weld Output Cables, Weld Cable Sizes

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S-0007-E

4-7. Selecting And Preparing Weld Output Cables

4

2 1

10 ft (3 m)

3

10 ft (3 m)

Tools Needed:

2

For Example,

Total Cable

Length In Weld

Circuit = 20 ft (6 m)

1 Weld Output Cable

Determine total cable length in weld circuit and maximum welding am- peres. See Section 4-8to select proper cable size.

Use shortest cables possible.

Do not use damaged cables.

2 Terminal Lug

Use lugs of proper amperage capacity and hole size for connect- ing to work clamp, electrode holder, and weld output terminals.

3 Insulated Electrode Holder

Install according to manufacturer’s instructions.

4Work Clamp Install onto work cable.

sb6.1 11/92 − S-0653

4-8. Weld Cable Sizes

 

 

Total Cable (Copper) Length In Weld Circuit Not Exceeding

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100 ft (30 m) Or Less

150 ft

200 ft

 

250 ft

300 ft

 

350 ft

400 ft

 

(45 m)

(60 m)

 

(70 m)

(90 m)

 

(105 m)

(120 m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding

10 To 60%

60 Thru 100%

 

 

10 Thru 100% Duty Cycle

 

 

Amperes

Duty Cycle

Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

4

4

4

3

 

2

1

 

1/0

1/0

150

3

3

2

1

 

1/0

2/0

 

3/0

3/0

200

3

2

1

1/0

 

2/0

3/0

 

4/0

4/0

250

2

1

1/0

2/0

 

3/0

4/0

 

2-2/0

2-2/0

300

1

1/0

2/0

3/0

 

4/0

2-2/0

 

2-3/0

2-3/0

350

1/0

2/0

3/0

4/0

 

2-2/0

2-3/0

 

2-3/0

2-4/0

400

1/0

2/0

3/0

4/0

 

2-2/0

2-3/0

 

2-4/0

2-4/0

500

2/0

3/0

4/0

2-2/0

 

2-3/0

2-4/0

 

3-3/0

3-3/0

600

3/0

4/0

2-2/0

2-3/0

 

2-4/0

3-3/0

 

3-4/0

3-4/0

*Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. Contact your distributor for the mm2 equivalent weld cable sizes.

OM-2236 Page 14

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Contents OM-2236 ProcessesDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers Identifie un message de sécurité particulier − Consignes DE Sécurité − À Lire Avant UtilisationLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Soudage peut causer un incen- die ou une explosionLES Particules Projetées peu- vent blesser les yeux LE Bruit peut affecter l’ouïe’EMPLOI Excessif peut Faire Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser LES Pièces Mobiles peuvent cau- ser des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques General Precautionary Label − DefinitionsDo Not Lift Nameplate Safety SymbolsInput Connection Label ? a− Installation SpecificationsDuty Cycle And Overheating Volt-Ampere Curves Selecting a LocationMovement Location And Airflow Be careful when placing or moving unit over uneven surfaces Dimensions And WeightsDimensions w/Running Gear And Lift Eye Tipping150 ft 200 ft 250 ft 300 ft 350 ft Selecting And Preparing Weld Output CablesWeld Cable Sizes 45 m 60 m 70 m 90 m 105 m 120 mConnecting To Weld Output Terminals Electrical Service GuidePlacing Jumper Links Connecting Input Power Welding Power Source Input Power ConnectionsDisconnect Device Input Power Con- nections − Operation ControlsElectrode/Amperage Selector Disconnect power before maintaining Months − Maintenance & TroubleshootingRoutine Maintenance Fuse F1Troubleshooting Table Trouble RemedyOM-2236 − Electrical Diagram Circuit Diagram− Parts List Main AssemblyHINGE,CONT Polyolefin Copolymer 2.000 L W/.125H THERMOSTAT,NC Open 135C Close 135C W/INSUL Leads Service SupportOwner’s Record Miller Electric Mfg. Co

SRH-503 specifications

The Miller Electric SRH-503 is a cutting-edge multiprocess welding machine designed to meet the diverse needs of professional welders. This versatile machine combines various welding processes, including MIG, TIG, and stick welding, making it a perfect choice for fabricators, artists, and maintenance professionals. With its robust build quality and user-friendly design, the SRH-503 provides excellent performance for both light and heavy-duty applications.

One of the standout features of the SRH-503 is its advanced inverter technology, which allows for efficient and stable arc performance. This technology not only improves energy efficiency but also enhances the machine's ability to handle a wide range of materials, from thin sheet metals to thicker plates. The inverter system ensures a consistent welding output, which is essential for achieving high-quality welds in various positions.

Another significant characteristic of the Miller Electric SRH-503 is its dual voltage capability. Operating on either 230V or 460V, the SRH-503 provides flexibility for working in diverse environments and power sources. This feature is particularly beneficial for welders who need to switch between different job sites or who want the convenience of using the machine in various locations.

The SRH-503 is equipped with a digital display that provides real-time feedback on settings and performance. This makes it easier for welders to adjust parameters for optimal results. The machine also includes advanced controls that allow for precise adjustments of welding voltage and amperage, ensuring that users can fine-tune their settings based on the specific needs of their project.

Built with durability in mind, the Miller Electric SRH-503 features a sturdy enclosure that can withstand the rigors of job site conditions. The compact design increases portability, making it easy to transport between locations. Additionally, the machine's intuitive interface allows for quick setup and adjustment, which saves valuable time in fast-paced working environments.

In summary, the Miller Electric SRH-503 is a state-of-the-art welding machine that brings together versatility, advanced technology, and user-friendly features. With its inverter system, dual voltage capability, intuitive controls, and rugged design, this machine is well-suited for professionals seeking reliable and efficient welding solutions. Whether for industrial, fabrication, or repair applications, the SRH-503 delivers exceptional performance and quality.