Miller Electric SRH-503 manual Symbol Usage, Arc Welding Hazards, Electric Shock can kill

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SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

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1-1. Symbol Usage

Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.

YMarks a special safety message.

.Means “Note”; not safety related.

1-2. Arc Welding Hazards

YThe symbols shown below are used throughout this manual to call attention to and identify possible hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The safety information given below is only a summary of the more complete safety information found in the Safety Standards listed in Section 1-5.Read and follow all Safety Standards.

YOnly qualified persons should install, operate, maintain, and repair this unit.

YDuring operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also

live when power is on. In semiautomatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is a hazard.

DDo not touch live electrical parts.

DWear dry, hole-free insulating gloves and body protection.

DInsulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground.

DDo not use AC output in damp areas, if movement is confined, or if there is a danger of falling.

DUse AC output ONLY if required for the welding process.

DIf AC output is required, use remote output control if present on unit.

DDisconnect input power or stop engine before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR 1910.147 (see Safety Standards).

DProperly install and ground this equipment according to its Owner’s Manual and national, state, and local codes.

DAlways verify the supply ground − check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet.

DWhen making input connections, attach proper grounding conduc- tor first − double-check connections.

DFrequently inspect input power cord for damage or bare wiring − replace cord immediately if damaged − bare wiring can kill.

DTurn off all equipment when not in use.

DDo not use worn, damaged, undersized, or poorly spliced cables.

DDo not drape cables over your body.

This group of symbols means Warning! Watch Out! possible ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the hazards.

DIf earth grounding of the workpiece is required, ground it directly with a separate cable.

DDo not touch electrode if you are in contact with the work, ground, or another electrode from a different machine.

DUse only well-maintained equipment. Repair or replace damaged parts at once. Maintain unit according to manual.

DWear a safety harness if working above floor level.

DKeep all panels and covers securely in place.

DClamp work cable with good metal-to-metal contact to workpiece or worktable as near the weld as practical.

DInsulate work clamp when not connected to workpiece to prevent contact with any metal object.

DDo not connect more than one electrode or work cable to any single weld output terminal.

SIGNIFICANT DC VOLTAGE exists after removal of input power on inverters.

DTurn Off inverter, disconnect input power, and discharge input capacitors according to instructions in Maintenance Section before touching any parts.

FUMES AND GASES can be hazardous.

Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health.

DKeep your head out of the fumes. Do not breathe the fumes.

DIf inside, ventilate the area and/or use exhaust at the arc to remove welding fumes and gases.

DIf ventilation is poor, use an approved air-supplied respirator.

DRead the Material Safety Data Sheets (MSDSs) and the manufacturer’s instructions for metals, consumables, coatings, cleaners, and degreasers.

DWork in a confined space only if it is well ventilated, or while wearing an air-supplied respirator. Always have a trained watch- person nearby. Welding fumes and gases can displace air and lower the oxygen level causing injury or death. Be sure the breath- ing air is safe.

DDo not weld in locations near degreasing, cleaning, or spraying op- erations. The heat and rays of the arc can react with vapors to form highly toxic and irritating gases.

DDo not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is removed from the weld area, the area is well ventilated, and if necessary, while wearing an air-supplied respirator. The coatings and any metals containing these elements can give off toxic fumes if welded.

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Contents Description OM-2236Processes From Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information − Consignes DE Sécurité − À Lire Avant Utilisation Identifie un message de sécurité particulierLES Particules Projetées peu- vent blesser les yeux LE Soudage peut causer un incen- die ou une explosionLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut Faire LES Pièces Mobiles peuvent cau- ser des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques − Definitions General Precautionary LabelInput Connection Label Nameplate Safety SymbolsDo Not Lift ? aDuty Cycle And Overheating − InstallationSpecifications Movement Location And Airflow Volt-Ampere CurvesSelecting a Location Dimensions w/Running Gear And Lift Eye Dimensions And WeightsBe careful when placing or moving unit over uneven surfaces TippingWeld Cable Sizes Selecting And Preparing Weld Output Cables150 ft 200 ft 250 ft 300 ft 350 ft 45 m 60 m 70 m 90 m 105 m 120 mElectrical Service Guide Connecting To Weld Output TerminalsPlacing Jumper Links Disconnect Device Input Power Con- nections Connecting Input PowerWelding Power Source Input Power Connections Controls − OperationElectrode/Amperage Selector Routine Maintenance − Maintenance & TroubleshootingDisconnect power before maintaining Months Fuse F1Trouble Remedy Troubleshooting TableOM-2236 Circuit Diagram − Electrical DiagramMain Assembly − Parts ListHINGE,CONT Polyolefin Copolymer 2.000 L W/.125H THERMOSTAT,NC Open 135C Close 135C W/INSUL Leads Support ServiceMiller Electric Mfg. Co Owner’s Record

SRH-503 specifications

The Miller Electric SRH-503 is a cutting-edge multiprocess welding machine designed to meet the diverse needs of professional welders. This versatile machine combines various welding processes, including MIG, TIG, and stick welding, making it a perfect choice for fabricators, artists, and maintenance professionals. With its robust build quality and user-friendly design, the SRH-503 provides excellent performance for both light and heavy-duty applications.

One of the standout features of the SRH-503 is its advanced inverter technology, which allows for efficient and stable arc performance. This technology not only improves energy efficiency but also enhances the machine's ability to handle a wide range of materials, from thin sheet metals to thicker plates. The inverter system ensures a consistent welding output, which is essential for achieving high-quality welds in various positions.

Another significant characteristic of the Miller Electric SRH-503 is its dual voltage capability. Operating on either 230V or 460V, the SRH-503 provides flexibility for working in diverse environments and power sources. This feature is particularly beneficial for welders who need to switch between different job sites or who want the convenience of using the machine in various locations.

The SRH-503 is equipped with a digital display that provides real-time feedback on settings and performance. This makes it easier for welders to adjust parameters for optimal results. The machine also includes advanced controls that allow for precise adjustments of welding voltage and amperage, ensuring that users can fine-tune their settings based on the specific needs of their project.

Built with durability in mind, the Miller Electric SRH-503 features a sturdy enclosure that can withstand the rigors of job site conditions. The compact design increases portability, making it easy to transport between locations. Additionally, the machine's intuitive interface allows for quick setup and adjustment, which saves valuable time in fast-paced working environments.

In summary, the Miller Electric SRH-503 is a state-of-the-art welding machine that brings together versatility, advanced technology, and user-friendly features. With its inverter system, dual voltage capability, intuitive controls, and rugged design, this machine is well-suited for professionals seeking reliable and efficient welding solutions. Whether for industrial, fabrication, or repair applications, the SRH-503 delivers exceptional performance and quality.