Miller Electric SRH-503 manual Troubleshooting Table, Trouble Remedy

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6-3. Troubleshooting Table

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

Remedy

 

 

No weld output; unit completely

Place line disconnect switch in On position (see Section 4-12).

inoperative.

 

 

 

 

 

 

 

 

 

Check fuse F1 and replace if necessary (see Section 6-2).

 

 

 

 

 

 

 

Check and replace line fuse(s) if necessary (see Section 4-12).

 

 

 

 

 

 

 

Check for proper input power connections (see Section 4-12).

 

 

 

 

 

 

 

Check for proper jumper link position (see Section 4-11).

 

 

No weld output, power switch light on,

Unit overheated, allow unit to cool (see Section 4-2). NOTE: When unit has cooled, fan starts and

but fan off.

weld output is present at the weld output terminals and/or at the electrode.

 

 

No weld output, but fan on.

Clean and tighten all weld connections (see Section 6-1).

 

 

Unit provides only low or minimum

Check for proper line voltage (see Section 4-12).

weld output.

 

 

Check for proper input power connections (see Section 4-12).

 

 

 

 

 

 

 

 

 

 

Check for proper jumper link position (see Section 4-12).

 

 

 

 

 

 

 

Check for open line fuse(s), and replace if necessary (see Section 4-12).

 

 

 

 

 

 

 

Clean and tighten all weld connections (see Section 6-1).

 

 

 

 

 

 

 

Select correct size weld cables (see Sections 4-7and 4-8).

 

 

 

 

 

 

 

Have factory authorized Service Agent check rectifier SR1.

 

 

Erratic or improper weld output.

Check for proper input power connections (see Section 4-12).

 

 

 

 

 

 

 

Use proper size and type weld cables (see Sections 4-7and 4-8).

 

 

 

 

 

 

 

Clean and tighten all weld connections (see Section 6-1).

 

 

 

 

 

 

 

Use proper size and type electrodes.

 

 

 

 

 

 

 

Have factory authorized Service Agent check rectifier SR1.

 

 

Excessive line current or line fuse(s)

Check for proper input power connections (see Section 4-12).

open repeatedly.

 

 

Check for proper jumper link position (see Section 4-11).

 

 

 

 

 

Fan not operating and/or over heating.

Check for and remove anything blocking fan movement.

 

 

 

 

 

 

 

Have factory authorized Service Agent check fan motor.

 

 

 

 

 

OM-2236 Page 21

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Contents Processes OM-2236Description From Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers − Consignes DE Sécurité − À Lire Avant Utilisation Identifie un message de sécurité particulierLES Particules Projetées peu- vent blesser les yeux LE Soudage peut causer un incen- die ou une explosionLES Pièces Chaudes peuvent cau- ser des brûlures graves LE Bruit peut affecter l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut Faire LES Pièces Mobiles peuvent cau- ser des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques − Definitions General Precautionary LabelInput Connection Label Nameplate Safety SymbolsDo Not Lift ? aSpecifications − InstallationDuty Cycle And Overheating Selecting a Location Volt-Ampere CurvesMovement Location And Airflow Dimensions w/Running Gear And Lift Eye Dimensions And WeightsBe careful when placing or moving unit over uneven surfaces TippingWeld Cable Sizes Selecting And Preparing Weld Output Cables150 ft 200 ft 250 ft 300 ft 350 ft 45 m 60 m 70 m 90 m 105 m 120 mElectrical Service Guide Connecting To Weld Output TerminalsPlacing Jumper Links Welding Power Source Input Power Connections Connecting Input PowerDisconnect Device Input Power Con- nections Controls − OperationElectrode/Amperage Selector Routine Maintenance − Maintenance & TroubleshootingDisconnect power before maintaining Months Fuse F1Trouble Remedy Troubleshooting TableOM-2236 Circuit Diagram − Electrical DiagramMain Assembly − Parts ListHINGE,CONT Polyolefin Copolymer 2.000 L W/.125H THERMOSTAT,NC Open 135C Close 135C W/INSUL Leads Support ServiceMiller Electric Mfg. Co Owner’s Record

SRH-503 specifications

The Miller Electric SRH-503 is a cutting-edge multiprocess welding machine designed to meet the diverse needs of professional welders. This versatile machine combines various welding processes, including MIG, TIG, and stick welding, making it a perfect choice for fabricators, artists, and maintenance professionals. With its robust build quality and user-friendly design, the SRH-503 provides excellent performance for both light and heavy-duty applications.

One of the standout features of the SRH-503 is its advanced inverter technology, which allows for efficient and stable arc performance. This technology not only improves energy efficiency but also enhances the machine's ability to handle a wide range of materials, from thin sheet metals to thicker plates. The inverter system ensures a consistent welding output, which is essential for achieving high-quality welds in various positions.

Another significant characteristic of the Miller Electric SRH-503 is its dual voltage capability. Operating on either 230V or 460V, the SRH-503 provides flexibility for working in diverse environments and power sources. This feature is particularly beneficial for welders who need to switch between different job sites or who want the convenience of using the machine in various locations.

The SRH-503 is equipped with a digital display that provides real-time feedback on settings and performance. This makes it easier for welders to adjust parameters for optimal results. The machine also includes advanced controls that allow for precise adjustments of welding voltage and amperage, ensuring that users can fine-tune their settings based on the specific needs of their project.

Built with durability in mind, the Miller Electric SRH-503 features a sturdy enclosure that can withstand the rigors of job site conditions. The compact design increases portability, making it easy to transport between locations. Additionally, the machine's intuitive interface allows for quick setup and adjustment, which saves valuable time in fast-paced working environments.

In summary, the Miller Electric SRH-503 is a state-of-the-art welding machine that brings together versatility, advanced technology, and user-friendly features. With its inverter system, dual voltage capability, intuitive controls, and rugged design, this machine is well-suited for professionals seeking reliable and efficient welding solutions. Whether for industrial, fabrication, or repair applications, the SRH-503 delivers exceptional performance and quality.