Miller Electric XMT 456 CC Meter Functions For CV Only Models, Preset Volts Blank, Pulse Display

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5-3. Meter Functions For CV Only Models

.The meters display the actual weld output values for approximately three seconds after the arc is broken.

 

Mode

 

 

Meter Reading At Idle

 

 

Meter Reading While Welding

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

A

 

 

 

V

 

A

 

MIG

 

 

24.5

 

 

 

 

 

 

 

 

24.5

 

 

 

250

 

 

 

 

 

 

 

Preset Volts

 

 

Blank

 

 

 

Actual Volts

Actual Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

A

 

 

 

V

 

A

 

Pulsed

 

 

PPP

 

 

 

PPP

 

 

 

 

24.5

 

 

 

250

 

 

MIG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pulse Display

Pulse Display

 

 

 

Actual Volts

Actual Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5-4. Front Panel Controls For CC/CV Models

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

2

 

3

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

1 Power Switch

.The fan motor is thermostatically

controlled and only runs when cooling is needed.

2Voltmeter (see Section 5-5)

3Ammeter (see Section 5-5)

4V/A (Voltage/Amperage) Adjust Control

5Voltage/Amperage Control Switch

For front panel control, place switch in Panel position and use the V/A Adjust control.

For remote control, make connections to Re- mote 14 receptacle, and place switch in Re- mote position. In most modes, remote control is a percent of the V/A Adjust control setting. Value selected on V/A Adjust is maximum

6

5

available on remote. In the MIG mode, re- mote control provides full range of unit output regardless of V/A Adjust control setting.

6 Mode Switch

The Mode switch setting determines both the process and output On/Off control (see Sec- tion 5-6). Source of control (panel or remote) for the amount of output is selected on the V/A Control switch.

For Air Carbon Arc (CAC-A) cutting and gouging, place switch in the Stick position. For best results, place Inductance/Dig con- trol in the maximum position.

7 Inductance/Dig Control

Control adjusts Dig when the Stick or CC mode is selected on the Mode switch. When

196 445

set towards minimum, short-circuit amper- age at low arc voltage is the same as normal welding amperage.

When set towards maximum, short-circuit amperage is increased at low arc voltage to assist with arc starts as well as reduce stick- ing while welding (see volt-ampere curves in Section 4-3).

Select setting best suited for application.

Control adjusts inductance when MIG posi- tion is selected on the Mode switch. Induc- tance determines the “wetness” of the weld puddle. When set towards maximum, “wet- ness” (puddle fluidity) increases.

When Pulsed MIG, or one of the TIG modes is selected, this control is not functional.

OM-203 034 Page 23

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Contents File MIG Gmaw OM-203 034NProcesses DescriptionFrom Miller to You Table of Contents Directives StandardsDecstat6/05 HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLO- SionProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-203 034 Disconnect input plug or power before working on machine Manufacturer’s Warning Label DefinitionsKeep your head out of the fumes 60 s Weee Label Symbols And DefinitionsI1max I1effManufacturer’s Rating Labels Duty Cycle And Overheating SpecificationsDimensions And Weight Volt-Ampere CurvesCV Modes CC Modes Location Connecting To Weld TerminalsSelecting a Location Movement TippingWeld Output Terminals And Selecting Cable Sizes ARC Welding can cause Electromagnetic Interference350 ft 400 ft Put terminals Remote 14 Receptacle Information Connecting Weld Output CablesInput Voltage Electrical Service GuideHz Three Phase Volts AC Duplex ReceptacleL21 Tools Needed Connecting Input PowerInput Filter Board Always connect grounding conductor firstVoltage Control Mode And Voltage Control For CV Only ModelsMode Control Front Panel Controls For CV Only ModelsFront Panel Controls For CC/CV Models Preset Volts BlankPower Switch Meter Functions For CV Only ModelsPulsed MIG Meter Functions For CC/CV ModelsPanel Control Gtaw Hold TIG Gtaw BlankMode Switch Settings For CC/CV Models Touch Seconds Do not Strike Like a Match Lift-Arc TIG Procedure For CC/CV ModelsBlowing Out Inside Of Unit Do not remove case when blowing out inside of unitRemoving Case and Measuring Input Capacitor Voltage Voltmeter/Ammeter Help Displays Reset circuit breaker CB1 see Section TroubleshootingOM-203 034 − Electrical Diagram 203 505-A Circuit Diagram For CC/CV Welding Power Source 204 950−B 39 40 41 Complete AssemblyDia Part Description Quantity Mkgs 180 Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact