Miller Electric D-64 manual Installing And Threading Welding Wire

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4-9. Installing And Threading Welding Wire

.Be sure that outlet cable has proper size liner for the welding wire size. When installing gun, position liner extending from outlet wire guide as close as pos- sible to drive rolls without touching.

Install gun. Lay gun cable out straight. Cut off end of wire. Push wire through guides up to drive rolls; continue to hold wire. Press Jog button to feed wire out gun.

.For soft wire or small diameter stainless steel wire, use 2 drive rolls and set drive roll pressure from 0 to a maximum of 4 on the pressure indicator scale (so that only the inner spring is compressed). This setting will generally give the best performance for these types of wires.

To adjust drive roll pressure, hold nozzle

about 2 in (51 mm) from nonconductive surface and press gun trigger to feed wire against surface. Tighten knob so wire does not slip. Do not overtighten. If contact tip is completely blocked, wire should slip at the feeder (see pressure adjustment above).

Cut wire off. Close cover.

Install wire guides and anti-wear guide.

If necessary, move hub and spool support so wire runs straight from the spool through the drive rolls. Install wire spool. Adjust tension nut so wire is taut when wire feed stops.

Pressure

Pressure

Indicator

Adjust

Scale

 

NONCONDUCTIVE

SURFACE

No Wire Slip

Tools Needed:

3/16, 5/64 in

15/16, 3/8 in

Install drive rolls.

NONCONDUCTIVE

SURFACE

Wire Slips

Ref. ST-156 929-A / Ref. SC-150 922 / Ref. ST-156 930 / S-0627-A

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Contents Description OM-1582Processes From Miller to You Table of Contents Directives StandardsSymbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSignification des symboles Consignes DE Securite Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux Risque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques + + + DefinitionsSymbols And Definitions Rating Label For CE ProductsInstallation SpecificationsIntroduction Site SelectionEquipment Connection Diagrams Gun Recommendation TablePin Information Rear Panel ConnectionsPin Plug Information Motor Start Control Wire Type, Size, And Feed Speed Capability TableMotor Speed Wire Type Wire Size Feed Speed Capability Rotating The Drive Assembly Installing And Threading Welding Wire To adjust drive roll pressure, hold nozzleOptional Equipment DIP Switch Settings Spot Time Range SelectionOption Interface Standard SettingsOperation Front Panel ControlsMaintenance and Troubleshooting Routine MaintenanceDisconnect power before maintaining Overload Protection And Optional Side Panel ControlsTrouble Remedy TroubleshootingDisconnect power before troubleshooting OM-1582 Electrical Diagram Circuit Diagram197 518-A Parts List Main AssemblyOptional Control Box Control Box -1 Item Panel, Front w/Components Panel, Front w/Components -2 Item Control Panel Drive Assembly, Wire Drive Assembly, Wire -1 Items 15 Roll Drive Drive Roll And Wire Guide Kits Fraction MetricKit Roll Wire Size OM-1582 Service SupportOwner’s Record Miller Electric Mfg. Co