Miller Electric
75
manual
Troubleshooting
Specification
Install
Parts list
Connection Diagram
Indicates a line error
Symbol Usage
No Wire Slip
Maintenance
Reset Mode
Page 45
Notes
Page 44
Page 46
Image 45
Page 44
Page 46
Contents
Processes
OM-228 956B
Description
File Advanced Manufacturing Systems
From Miller to You
Table of Contents
Page
Marks a special safety message
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Welding can cause fire or explosion
ARC Rays can burn eyes and skin
Flying Metal can injure eyes
Buildup of GAS can injure or kill
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Pacemakers
UNE Décharge Électrique peut entraîner la mort
LES Fumées ET LES GAZ peuvent être dangereux
Indique un message de sécurité particulier
Incendie ou une explosion
LE Soudage peut provoquer un
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LA Chute DE L’APPAREIL peut blesser
Risque D’INCENDIE OU D’EXPLO
’EMPLOI Excessif peut SUR
DES Organes Mobiles peuvent provoquer des blessures
En ce qui concerne les stimulateurs cardiaques
Principales normes de sécurité
Specifications
− Installation
− Introduction
Selecting a Location
Connection Diagram
Tools Needed 9/16, 5/8
Rear Panel Connections And Rotating Drive Assembly
Installation
Installing Drive Rolls
Pin Network Receptacle Information
Removal
Installing PD continuous wire guides with PD drive rolls
Installing PD Continuous Wire Guides
Installing wire guides with non- PD old-style drive rolls
Installing Non-PD Old Style Wire Guides
Rotate guide holder 180 degrees and reinstall
Tools Needed 16, 1/8, 5/32
Installing gun with Accu-Mate connection
Installing Welding Gun
Secure gun by tightening power clamp knob
Installing gun without Accu- Mate connection
No Wire Slip
Wire Slips
End Of Liner
Dual Schedule Switch Options
Feeder Display At Power Up
Power Source Upper Display Lower Display Voltage Range
Upper Display Lower Display
Operational Terms
− Operation
Feeder Set Up
Power Switch
General Terms Crater
Postflow
Front Panel Controls
See Section Program Volts Time Arc Adjust
See
Section
Program Push Button
Volts Arc Adjust
Upper Display
Upper Display
Lower Display
Feeder Set Up Push Button
Adjust Control
Sequence Trigger Control Trigger Hold Feeder Set Up
Make a selection, rotate the Adjust control
Process Set Up Push Button
Jog/Purge Push Button Adjust Control Gun Trigger Receptacle
Welding and to preset gas pressure at the regulator
Jog/Purge
Pulse
Reset Mode
Mild Steel
Accu-pulse
− Setting Sequence Parameters
Sequence Parameters In a Program
Sequence Parameters
Routine Maintenance
− Maintenance
Disconnect power before maintaining
= Check = Change ~ = Clean = Replace
Indicates a voltage Sense error
Diagnostics
Indicates an arc error
Indicates a line error
Indicates a polarity error
Indicates a memory CRC PCM error
Disconnect power before troubleshooting
Troubleshooting
RMD done message indicates
Unknown
Circuit Diagram
− Electrical Diagram
211 005-D
− -3 21 − Fig
− Parts List
Figures 9-3
Control Box
PLG4
Drive Assembly, Wire 9-1Item
Drive Assembly, Wire
Drive Assembly, Wire -1Item
Wire Size
Page
Page
Service
Your distributor also gives
Support
Miller Electric Mfg. Co
To locate a Distributor or Service Agency visit
For assistance in filing or settling claims, contact
Your distributor and/or equipment manufacturer’s
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