Miller Electric 75 manual Drive Assembly, Wire 9-1Item

Page 42

. Hardware is common and

 

4

 

 

 

not available unless listed.

 

3

 

 

 

 

 

 

 

7

8

See Table 9-1For

2

 

6

 

 

 

9

Drive Roll & Wire Guide Kits

 

5

 

 

 

 

 

 

 

 

 

1

 

 

 

10

 

 

 

 

 

 

2

 

 

22

 

11

 

 

 

 

 

12

13

 

 

 

21

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

17

14

 

 

 

 

18

16

 

 

 

 

 

 

 

 

 

 

19

 

 

 

804 186-A

 

 

 

 

Figure 9-3. Drive Assembly, Wire

 

 

Item

Diagram

Part

 

 

 

 

No.

marking

No.

Description

 

Quantity

 

 

 

 

9-3. Drive Assembly, Wire (9-1Item 4)

 

. . .

1 . . . .

. . . . . . . . . . .

224 772

. . Drive Assy, Mechanical Lh

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 1

. . .

2 . . . .

. . . . . . . . . . .

219 126

. . Screw, Shld Stl Sch .375−16 X .500 X 1.000 Shld . . . .

. . . . . . . . . . . . . . . 2

. . .

3 . . . .

. . . . . . . . . . .

219 098

. . Insulator, Base/Mtg Components

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 1

. . .

4 . . . .

. . . . . . . . . . .

108 943

. . Screw, 250−20x1.50 Hexwhd.61D Gr5 Pld

. . . . . . . . . . . . . . . 1

. . .

5 . . . .

. . . . . . . . . . .

219 133

. . Screw, 375−16x1.50 Hexwhd.81D Pld

. . . . . . . . . . . . . . . 1

. . .

6 . . . .

. . . . . . . . . . .

093 664

. . Gear, Spur Insulated Drive

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 1

. . .

7 . . . .

. . . . . . . . . . .

079 625

. . Washer, Wave .500 Idx0.750 Odx.015t Stl Lbs

. . . . . . . . . . . . . . . 1

. . .

8 . . . .

. . . . . . . . . . .

605 308

. . Ring, Rtng Ext .500 Shaft X .035 Thk

. . . . . . . . . . . . . . . 1

. . .

9 . . . .

. . . . . . . . . . .

601 941

. . Screw, 250−20x1.75 Hexwhd.61D Gr5 Pld

. . . . . . . . . . . . . . . 1

. . . 10 . . . .

. . . . . . . . . . .

219 132

. . Screw, 375−16x2.00 Hexwhd.81D Pld

. . . . . . . . . . . . . . . 1

. . . 11 . . . .

. . . . . . . . . . .

602 241

. . Washer, Flat .281 Idx0.625 Odx.065t Stl Pld Ansi.250 .

. . . . . . . . . . . . . . . 1

. . . 12 . . . .

. . . . . . . . . . .

181 221

. . Screw, 250−20x .50 Button Hd−Soc Stl Pld

. . . . . . . . . . . . . . . 1

. . . 13 . . . .

. . . . . . . . . . .

092 865

. . Key, Stl .1215/.1230 X .750 . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 1

. . . 14 . . . .

. . . . . . . . . . .

219 084

. . Pressure Assy

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 1

. . . 15 . . . .

. . . . . . . . . . .

144 172

. . Ftg, Hose Brs Barbed M 3/16 Tbg X .250−20

. . . . . . . . . . . . . . . 1

. . . 16 . . . .

. . . . . . . . . . .

219 093

. . Block, Gas

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 1

. . . 17 . . . .

. . . . . . . . . . .

219 092

. . Clamp, Pin Power

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 1

. . . 18 . . . .

. . . . . . . . . . .

219 136

. . Lock, Pin Power

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 1

. . . 19 . . . .

. . . . . . . . . . .

219 096

. . Knob, Tri−Lobe W/.375−16 Stud 2.500 Lg Blk

. . . . . . . . . . . . . . . 1

. . . 20 . . . .

. . . . . . . . . . .

219 125

. . Screw, 010−32x .50 Soc Hd−Hex Pln

. . . . . . . . . . . . . . . 1

. . . 21 . . . .

. . . . . . . . . . .

219 091

. . Holder, Guide Intermediate

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . 1

. . . 22 . . . .

. . . . . . . . . . .

219 129

. . Screw, 010−32x1.50 Soc Hd−Hex Stl Pld

. . . . . . . . . . . . . . . 2

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-228 956 Page 38

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Contents Description OM-228 956BProcesses File Advanced Manufacturing SystemsFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques− Introduction − InstallationSpecifications Selecting a LocationConnection Diagram Rear Panel Connections And Rotating Drive Assembly Tools Needed 9/16, 5/8Pin Network Receptacle Information Installing Drive RollsInstallation RemovalInstalling PD Continuous Wire Guides Installing PD continuous wire guides with PD drive rollsRotate guide holder 180 degrees and reinstall Installing Non-PD Old Style Wire GuidesInstalling wire guides with non- PD old-style drive rolls Tools Needed 16, 1/8, 5/32Secure gun by tightening power clamp knob Installing Welding GunInstalling gun with Accu-Mate connection Installing gun without Accu- Mate connectionNo Wire Slip Wire SlipsEnd Of Liner Power Source Upper Display Lower Display Voltage Range Feeder Display At Power UpDual Schedule Switch Options Upper Display Lower Display− Operation Operational TermsGeneral Terms Crater Power SwitchFeeder Set Up PostflowSee See Section Program Volts Time Arc AdjustFront Panel Controls SectionUpper Display Volts Arc AdjustProgram Push Button Upper DisplayLower Display Feeder Set Up Push Button Adjust ControlSequence Trigger Control Trigger Hold Feeder Set Up Process Set Up Push Button Make a selection, rotate the Adjust controlJog/Purge Push Button Adjust Control Gun Trigger Receptacle Welding and to preset gas pressure at the regulatorJog/Purge Mild Steel Reset ModePulse Accu-pulse− Setting Sequence Parameters Sequence Parameters In a ProgramSequence Parameters Disconnect power before maintaining − MaintenanceRoutine Maintenance = Check = Change ~ = Clean = ReplaceDiagnostics Indicates a voltage Sense errorIndicates a polarity error Indicates a line errorIndicates an arc error Indicates a memory CRC PCM errorRMD done message indicates TroubleshootingDisconnect power before troubleshooting Unknown− Electrical Diagram Circuit Diagram211 005-D − Parts List − -3 21 − FigFigures 9-3 Control Box PLG4 Drive Assembly, Wire Drive Assembly, Wire 9-1ItemDrive Assembly, Wire -1Item Wire Size Page Page Service Your distributor also givesSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s
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