Miller Electric 75 manual Diagnostics, Indicates a voltage Sense error

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7-2. Diagnostics

The following error messages are shown on the upper and lower displays to indicate specific errors. Explanations are in the text below:

ERR

 

 

ERR

 

 

 

 

 

 

 

 

SENS

 

 

TACH

 

 

 

 

Indicates a voltage

 

Indicates a

sense error.

 

tachometer error.

ERR

MOTR

Indicates a motor error.

ERR

WFS

Indicates a wire feed speed error.

ERR

STRT

Indicates an arc start error.

ERR

STOP

Indicates an arc stop error.

ERR

FLOW

Indicates a gas flow error.

ERR

COOL

Indicates a coolant flow error.

ERR

FTP

Indicates a file transfer point error.

ERR

GND

Indicates a ground current error.

ERR

STUK

Indicates a wire stuck error.

ERR

PSF

Indicates a primary power error.

ERR SENS

The voltage sense error indicates no voltage sensing feedback signal. Check connections at feeder and welding power source. Press Jog/Purge button to clear error.

ERR TACH

The tach error occurs 2 seconds after the loss of tachometer feedback. The motor speed is regulated through the monitoring of voltage and current. Press Jog/Purge button to clear error.

ERR MOTR

The motor error indicates that the motor has been drawing too much current for too long. To remedy this, reduce the wire feed speed or the wire feeder torque load/duty cycle. Press Jog/Purge button to clear error.

ERR WFS

The wire feed speed error indicates actual wire feed speed does not match wire feed speed command. Press Jog/Purge button to clear error.

ERR STRT

The start error occurs if the user has the trigger held for more than two minutes without striking an arc, or if the user holds the trigger past the postflow phase in a timed weld. This error also occurs if the trigger is held when the feeder is powered up. The error may be cleared by releasing the trigger, and pressing the Jog/Purge button.

ERR STOP

The stop error occurs as result of obstructions in the wire feed system or a faulty wire drive system. Check wire feed and wire drive systems. Press Jog/Purge button to clear error.

ERR FLOW

The flow error indicates no gas flow to the gun. The error may be reset by reestablishing gas flow to the gun, and then pressing the Jog/Purge button.

ERR COOL

The cool error indicates no coolant flow in water flow switch option. The error may be reset by reestablishing coolant flow to the gun, and then pressing the Jog/Purge button.

ERR FTP

The file transfer error occurs if data does not transfer to the feeder correctly. Press Jog/Purge button to clear error, and transfer data to feeder again.

ERR GND

The ground current error occurs if weld current is detected in the earth ground connection. May be caused by a conductor making contact with unit chassis. Check and repair feeder weld connections. Press Jog/Purge button to clear error.

ERR STUK

The stuck error occurs if the welding wire sticks to the workpiece at the end of a weld. May be caused by poor weld conditions. The error may be cleared by cutting wire from workpiece, and pressing the Jog/ Purge button.

ERR PSF

The primary power error occurs if the primary power circuit inside the feeder is not functioning correctly. Check feeder connections. Press Jog/Purge button to clear error.

OM-228 956 Page 29

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Contents Processes OM-228 956BDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications − Installation− Introduction Selecting a LocationConnection Diagram Tools Needed 9/16, 5/8 Rear Panel Connections And Rotating Drive AssemblyInstallation Installing Drive RollsPin Network Receptacle Information RemovalInstalling PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old-style drive rolls Installing Non-PD Old Style Wire GuidesRotate guide holder 180 degrees and reinstall Tools Needed 16, 1/8, 5/32Installing gun with Accu-Mate connection Installing Welding GunSecure gun by tightening power clamp knob Installing gun without Accu- Mate connectionNo Wire Slip Wire SlipsEnd Of Liner Dual Schedule Switch Options Feeder Display At Power UpPower Source Upper Display Lower Display Voltage Range Upper Display Lower DisplayOperational Terms − OperationFeeder Set Up Power SwitchGeneral Terms Crater PostflowFront Panel Controls See Section Program Volts Time Arc AdjustSee SectionProgram Push Button Volts Arc AdjustUpper Display Upper DisplayLower Display Feeder Set Up Push Button Adjust ControlSequence Trigger Control Trigger Hold Feeder Set Up Make a selection, rotate the Adjust control Process Set Up Push ButtonJog/Purge Push Button Adjust Control Gun Trigger Receptacle Welding and to preset gas pressure at the regulatorJog/Purge Pulse Reset ModeMild Steel Accu-pulse− Setting Sequence Parameters Sequence Parameters In a ProgramSequence Parameters Routine Maintenance − MaintenanceDisconnect power before maintaining = Check = Change ~ = Clean = ReplaceIndicates a voltage Sense error DiagnosticsIndicates an arc error Indicates a line errorIndicates a polarity error Indicates a memory CRC PCM errorDisconnect power before troubleshooting TroubleshootingRMD done message indicates UnknownCircuit Diagram − Electrical Diagram211 005-D − -3 21 − Fig − Parts ListFigures 9-3 Control Box PLG4 Drive Assembly, Wire 9-1Item Drive Assembly, WireDrive Assembly, Wire -1Item Wire Size Page Page Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s