Miller Electric 251 NT Low weld output Check control settings, See engine manual, Necessary parts

Page 32

Trouble

Remedy

 

 

Low weld output.

Check control settings.

 

 

 

Place Remote Amperage/Voltage switch in Panel position, or move switch to Remote 14 position and

 

connect remote amperage/voltage control to Remote 14 receptacle RC1.

 

 

 

Check and clean air cleaner as necessary (see Section 7-3).

 

 

 

Check and adjust engine speed (see Section 7-6).

 

 

 

Have Factory Authorized Service Agent check brushes, slip rings, and field current control board PC2.

 

 

 

See engine manual.

 

 

High weld output.

Check control settings.

 

 

 

Check and adjust engine speed (see Section 7-6).

 

 

 

Check for obstructed movement of solenoid linkage (see Section 7-6).

 

 

 

Have Factory Authorized Service Agent check field current control board PC2.

 

 

Weld output cannot be adjusted.

Check position of Remote Amperage/Voltage switch (see Section 5-1).

 

 

 

Have Factory Authorized Service Agent check field current control board PC2.

 

 

Erratic weld output.

Check control settings.

 

 

 

Clean and tighten connections both inside and outside unit.

 

 

 

Check and secure lead connections to A/V control.

 

 

 

Be sure connection to work piece is clean and tight.

 

 

 

Remove excessive coils from weld cables.

 

 

 

Use dry, properly stored electrodes.

 

 

 

Check and adjust engine speed (see Section 7-6).

 

 

 

Have Factory Authorized Service Agent check brushes, slip rings, and field current control board PC2.

 

 

Remote contactor control does not

Place Output (Contactor) switch in Remote 14 position (see Section 5-1).

activate contactor.

 

 

 

 

Check and tighten connections to Remote 14 receptacle RC1 (see Section 4-8).

 

 

No power output at Remote 14

Reset circuit breaker CB1 and/or CB2 (see Section 7-7).

receptacle RC1.

 

 

 

Lack of high frequency; difficulty in

Use proper size tungsten for welding amperage.

establishing Gas Tungsten Arc Weld-

 

ing arc.

 

 

 

 

Reduce leakage of high frequency from torch or work cable (check grounding, remove excessive

 

coils from weld cables, use shorter weld cables, etc.).

 

 

 

Check cables and torch for cracked or deteriorated insulation or bad connections. Repair or replace

 

necessary parts.

 

 

Wandering arc – poor control of arc

Reduce gas flow rate.

direction.

 

 

 

 

Select proper size tungsten. Properly prepare tungsten.

 

 

Tungsten electrode oxidizing and not

Shield weld zone from drafts.

remaining bright after conclusion of

 

weld.

 

 

 

 

Increase postflow time.

 

 

 

Check and tighten all gas fittings.

 

 

 

Properly prepare tungsten.

 

 

OM-486 Page 28

Image 32
Contents Description OM-486Processes From Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSpecifications Symbol DefinitionsWeld, Power, And Engine Specifications DefinitionsFuel Consumption Dimensions, Weights, and Operating AnglesDimensions Duty Cycle Auxiliary Power CurveExceeding duty cycle can damage unit and void warranty CC/DC Mode CV/DC ModeCC/AC Mode Volt-Ampere CurvesEngine Prestart Checks InstallationInstalling Welding Generator Activating The Dry Charge Battery If Applicable Do not overfill battery cellsRead and follow all instruc ChargerConnecting The Battery Installing Exhaust PipeConnecting To Weld Output Terminals Connect negative cable lastSelecting Weld Cable Sizes Remote 14 Receptacle Information100 ft 30 m Or Less 10 100% Duty CycleAdjusting MIG Weld Puddle Consistency Stop engineTo wet out weld puddle To stiffen weld puddleDC Polarity/AC Switch Do not switch under loadRemote Amperage/Voltage Switch Operating Welding GeneratorRemote Amperage/Voltage Control Weld Current 120 240 Auxiliary Power Receptacles And Circuit BreakersOperating Auxiliary Equipment Optional Auxiliary Power Receptacles Gfci Receptacle OptionMaintenance and Troubleshooting Maintenance Label Stop engine and let cool Servicing Air CleanerServicing Optional Spark Arrestor Changing Engine Oil, Oil Filter, And Fuel Filter Weld/Power Speed Adjustment Adjusting Engine SpeedIdle Speed Adjustment Troubleshooting Overload ProtectionWelding Trouble RemedyLow weld output Check control settings Check and clean air cleaner as necessary see SectionCheck and adjust engine speed see Section See engine manualAuxiliary Power Check receptacle wiring and connectionsEngine Check governor according to engine manualElectrical Diagram Circuit Diagram For Welding GeneratorST-190 578-B Grounding Generator To Truck Or Trailer Frame Auxiliary Power GuidelinesSelecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power 240 120 GroundSelecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes24-Fig Parts ListMain Assembly Dia Part Description Mkgs Quantity Panel, Front w/Components Panel, Front w/Components -1 Item Generator -1 Item Page Page Page Support ServiceYour distributor also gives Owner’s Record Miller Electric Mfg. Co

251 NT specifications

The Miller Electric 251 NT is a highly regarded multi-process welding machine known for its versatility and advanced features, making it an ideal choice for professionals in various industries. With its robust construction and user-friendly interface, the 251 NT provides an efficient solution for MIG, TIG, and Stick welding applications.

One of the main features of the Miller Electric 251 NT is its impressive output range, which allows for welding on a variety of materials and thicknesses. It delivers up to 250 amps of power, enabling users to tackle both thin and thick metals with ease. Additionally, the machine is equipped with an Auto-Set feature, which automatically adjusts the welding settings according to the material thickness and type. This eliminates the guesswork, significantly enhancing productivity and reducing setup time.

Another noteworthy aspect of the Miller Electric 251 NT is its inverter technology. This advanced technology provides a compact, lightweight design without compromising performance. Inverter technology allows for greater energy efficiency, resulting in reduced operational costs over time. The 251 NT also features a Duty Cycle of 60% at 250 amps, which means it can handle demanding tasks while maintaining optimal performance.

The Miller Electric 251 NT is designed with user convenience in mind. The intuitive digital display offers clear visibility of the settings, allowing welders to make quick adjustments. Furthermore, the machine includes a built-in memory function to store frequently used parameters, enhancing workflow efficiency.

Safety is a key component of the 251 NT's design. It comes equipped with various safety features, including overload protection and a thermal overload warning system. These features ensure that the machine operates within safe limits, minimizing the risk of damage and ensuring longevity.

In terms of portability, the Miller Electric 251 NT's lightweight design and integrated handle make it easy to transport between job sites. The durable housing protects the internal components, making it suitable for rigorous use in demanding environments.

Overall, the Miller Electric 251 NT offers a combination of power, flexibility, and ease of use, making it a top choice for welders looking to enhance their capabilities across multiple welding processes. Whether in a professional shop or on a construction site, the 251 NT stands out as a reliable and efficient welding solution.