Miller Electric Regency 250 manual Maintenance & Troubleshooting, Routine Maintenance, Months

Page 19

SECTION 4 – MAINTENANCE & TROUBLESHOOTING

4-1.

Routine Maintenance

 

 

 

 

 

Y Disconnect power before maintaining.

 

 

 

 

 

3 Months

 

 

 

 

Replace

 

 

Repair Or

 

 

 

Replace

 

Unreadable

 

 

 

 

 

Cracked

 

Labels

 

 

 

 

 

 

Weld

 

 

 

 

 

 

 

 

 

 

Cable

 

Clean And

 

 

 

Replace

 

Tighten

 

 

 

 

 

 

 

Cracked

 

Weld

 

 

 

 

 

 

 

Parts

 

Terminals

14-Pin Cord

Torch, Electrode Holder,

 

 

 

 

Or Gun Cable

 

 

 

 

 

 

 

 

6 Months

 

 

 

 

 

Blow Out

During Heavy

 

 

 

 

Or

 

 

 

 

Service,

 

 

 

OR

Vacuum

 

 

 

Clean Monthly

 

 

 

 

Inside

 

 

 

 

 

 

 

4-2.

Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

Remedy

 

 

 

 

 

No weld output; unit completely inoperative; pilot light

Place Power switch in the On position (see Section 3-1).

not on.

 

 

 

 

 

 

 

 

 

 

Place line disconnect switch in the On position (see Section 2-9).

 

 

 

 

 

 

 

 

 

Check line fuse(s); replace if open or reset circuit breaker(s) (see Section 2-9).

 

 

 

 

 

 

 

 

 

Check for proper input connections (see Section 2-9).

 

 

 

 

 

Erratic weld output.

Use proper size and type weld cable (see Section 2-6).

 

 

 

 

 

 

 

 

 

Clean and tighten all weld connections (see Section 4-1).

 

 

 

 

 

 

 

 

 

Check for proper input connections (see Section 2-9).

 

 

 

 

 

No open-circuit voltage; pilot light on; wire does not

Secure gun trigger connections or see gun Owner’s Manual.

feed.

 

 

 

 

 

 

 

 

 

 

Secure plug in Remote 14 receptacle RC3 (see Section 2-7).

 

 

 

 

 

No open-circuit voltage; pilot light on; wire feeds.

Thermostat open (overheating). Allow unit to cool.

 

 

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check contactor W.

 

 

 

 

 

Open-circuit voltage normal; pilot light on; wire does

Check gun or wire feeder Owner’s Manual.

not feed.

 

 

 

 

 

 

No 115 volts ac output at Remote 14 receptacle RC3.

Reset circuit breaker CB1 (see Section 3-1).

 

 

 

 

 

No 24 volts ac output at Remote 14 receptacle RC3.

Reset circuit breaker CB2 (see Section 3-1).

 

 

 

 

 

OM-293 Page 15

Image 19 Contents
Processes OM-293Description From Miller to You Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc É Lectrique peut tuerDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques While idling InstallationSpecifications Duty Cycle And OverheatingSelecting a Location Volt-Ampere CurvesMovement Location And Airflow Weld Output Terminals And Selecting Cable Sizes Dimensions And WeightsInput Voltage Electrical Service GuideRemote 14 Receptacle Information SocketPlacing Jumper Links And Connecting Input Power Controls OperationDisconnect power before maintaining Maintenance & TroubleshootingRoutine Maintenance TroubleshootingCircuit Diagram For Welding Power Source Electrical DiagramMain Assembly Parts ListPanel, Front w/Components Panel, Front w/Components -1 Item Panel, Rear w/Components -1 Item Page Page Support ServiceMiller Electric Mfg. Co Owner’s Record