Miller Electric 350P manual Symbol Usage, Arc Welding Hazards, Electric Shock can kill

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SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

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Protect yourself and others from injury — read and follow these precautions.

1-1. Symbol Usage

DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury. The possible hazards are shown in the adjoining symbols or ex- plained in the text.

NOTICE − Indicates statements not related to personal injury.

1-2. Arc Welding Hazards

.Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym- bols and related instructions below for necessary actions to avoid the hazards.

The symbols shown below are used throughout this manual to call attention to and identify possible hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard. The safety information given below is only a summary of the more complete safety information found in the Safety Standards listed in Section 1-5. Read and follow all Safety Standards.

Only qualified persons should install, operate, maintain, and repair this unit.

During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. In semiautomatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is a hazard.

DDo not touch live electrical parts.

DWear dry, hole-free insulating gloves and body protection.

DInsulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground.

DDo not use AC output in damp areas, if movement is confined, or if there is a danger of falling.

DUse AC output ONLY if required for the welding process.

DIf AC output is required, use remote output control if present on unit.

DAdditional safety precautions are required when any of the follow- ing electrically hazardous conditions are present: in damp locations or while wearing wet clothing; on metal structures such as floors, gratings, or scaffolds; when in cramped positions such as sitting, kneeling, or lying; or when there is a high risk of unavoid- able or accidental contact with the workpiece or ground. For these conditions, use the following equipment in order presented: 1) a semiautomatic DC constant voltage (wire) welder, 2) a DC manual (stick) welder, or 3) an AC welder with reduced open-circuit volt- age. In most situations, use of a DC, constant voltage wire welder is recommended. And, do not work alone!

DDisconnect input power or stop engine before installing or servicing this equipment. Lockout/tagout input power according to OSHA 29 CFR 1910.147 (see Safety Standards).

DProperly install and ground this equipment according to its Owner’s Manual and national, state, and local codes.

DAlways verify the supply ground − check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet.

DWhen making input connections, attach proper grounding conduc- tor first − double-check connections.

DKeep cords dry, free of oil and grease, and protected from hot metal and sparks.

DFrequently inspect input power cord for damage or bare wiring − replace cord immediately if damaged − bare wiring can kill.

DTurn off all equipment when not in use.

DDo not use worn, damaged, undersized, or poorly spliced cables.

DDo not drape cables over your body.

DIf earth grounding of the workpiece is required, ground it directly with a separate cable.

DDo not touch electrode if you are in contact with the work, ground, or another electrode from a different machine.

DDo not touch electrode holders connected to two welding ma- chines at the same time since double open-circuit voltage will be present.

DUse only well-maintained equipment. Repair or replace damaged parts at once. Maintain unit according to manual.

DWear a safety harness if working above floor level.

DKeep all panels and covers securely in place.

DClamp work cable with good metal-to-metal contact to workpiece or worktable as near the weld as practical.

DInsulate work clamp when not connected to workpiece to prevent contact with any metal object.

DDo not connect more than one electrode or work cable to any single weld output terminal.

SIGNIFICANT DC VOLTAGE exists in inverter weld- ing power sources AFTER removal of inputpower.

DTurn Off inverter, disconnect input power, and discharge input capacitors according to instructions in Maintenance Section before touching any parts.

HOT PARTS can burn.

DDo not touch hot parts bare handed.

DAllow cooling period before working on equip-

ment.

DTo handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to prevent burns.

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Contents File MIG Gmaw ProcessesDescription From Miller to You Table of Contents Warranty Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can burnARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can injureFalling Equipment can injure Moving Parts can injureCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesIndique des instructions spécifiques Symboles utilisésUNE Décharge Électrique peut entraîner la mort LE Soudage peut provoquer un incendie ou une explosion LES Pièces Chaudes peuvent provoquer des brûluresLES Fumées ET LES GAZ peuvent être dangereux LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU LA Chute DE L’ÉQUIPEMENT peut provoquer des blessuresLes Pièces Mobiles peuvent causer des blessures Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures LE Soudage À L’ARC risque de provoquer des interférencesEn ce qui concerne les implants médicaux Principales normes de sécuritéInformations relatives aux CEM OM-1327 Duty Cycle And Overheating SpecificationsVolt-Ampere Curve Connecting To Weld Output TerminalsInstalling Welding Gun/Cable Holder Installing Work ClampInstalling Welding Gun Connecting Spoolmatic 15A Or 30A Gun Be sure to trim liner to proper extension Connecting XR Edge, XR-A Gun, XR-A Python, Or XR Aluma-ProXR Edge guns prior to serial no Changing Polarity Setting Gun Polarity For Wire TypeRear Panel Installing Gas SupplyElectrical Service Guide Installing Wire Spool and Adjusting Hub TensionHz Single Phase Hz Three Phase Input Voltage Min Grounding Conductor Size In AWGSelecting Input Voltage 200/230/460 Volt Models Only Serial Number And Rating Label Location Selecting a Location And Connecting 3-Phase Input PowerDisconnect Device Input Power Connections Selection a Location And Connecting 1-Phase Input PowerDo not move or operate Unit where it could tip Hold wire tightly to keep It from unraveling Threading Welding Wire For MIG GunFor Aluminum Push-Pull welding For XR-A Pistol Gun Threading Welding Wire Through XR GunsTurn welding power source Off Controls MIG ModeJog Mode Weld Status Pulse MIG Mode Voltage AdjustmentMIG Gun-On-Demand Pulse MIG Gun-On-DemandWeld Parameters For MIG ChartWeldçêcharts Pulse Mode− Programming MIG Welding ModeARC Length Pulse MIG Welding ModeTimers Crater Fill display can be turned Two parameters that will have Setting Hot Start Aluminum Pulse Only ParametersManual Hot Start Mode Setting Crater Fill Recommended Crater Fill Parameters Recommended Crater Parameters19ga 20ga 05mm 0.9mm System Reset Motor Calibration Function Set Up Push Motor Torque SUP Maintain more often during severe conditions Routine MaintenanceOverheating Measuring Input Capacitor Voltage Grooved drive rolls are re Quired for feeding aluminum wire Changing Drive Roll and Wire Inlet GuideHelp Displays XXXHelp Jog XXX Wire Feed SpeedTip Save MM 350PTrouble Remedy TroubleshootingOM-1327 − Electrical Diagram 246 030-B Drive Roll And Wire Guide Kits − Parts ListSupport ServiceMiller Electric Mfg. Co Owner’s Record

350P specifications

The Miller Electric 350P is a highly regarded power source in the world of welding, known for its impressive performance and versatility. This machine is part of the Miller family's long-standing tradition of providing reliable and efficient welding solutions for various applications including construction, manufacturing, and maintenance.

One of the main features of the Miller 350P is its ability to perform both MIG and Pulsed MIG welding. This dual capability allows operators to choose the most suitable welding process for their specific requirements. The machine is equipped with a robust inverter technology, which greatly enhances its efficiency and reduces energy consumption. The inverter design allows for a portable and lightweight unit, making it easier for welders to transport and set up in different working environments.

The 350P showcases an intuitive interface, featuring a digital display that provides real-time information on parameters such as voltage, current, and wire feed speed. This advanced interface is user-friendly, allowing operators to make quick adjustments on the fly, ultimately improving productivity and weld quality. The machine also supports a wide range of materials, including steel, stainless steel, and aluminum, making it a versatile tool for various projects.

Another key characteristic of the Miller 350P is its advanced arc control technology. This includes features such as Auto-Set and Adaptive Hot Start, which automatically adjust the welding parameters based on the material thickness and type. This technology not only simplifies the process for the operator but also enhances the overall quality of the welds, reducing the risks of defects and ensuring consistent results.

Additionally, the Miller 350P is designed with durability in mind. The machine is housed in a rugged case that protects it from challenging environments, allowing it to withstand the rigors of everyday use. Its cooling system ensures that it operates at optimal temperatures, preventing overheating during extended welding sessions.

In summary, the Miller Electric 350P is a powerful and versatile welding machine designed to meet the demands of today’s welding professionals. With its advanced technologies, user-friendly interface, and durable construction, it stands out as a top choice for those seeking efficiency and reliability in their welding processes. Whether for industrial applications or personal projects, the 350P offers a robust solution that supports a wide variety of welding needs.