Miller Electric 3000-4AH manual Installing Welding Generator

Page 13
Secure generator with supplied 5/8 in grade 5 hardware. Tighten
mounting hardware to 150 ft lb (200 N.m).

3-6. Installing Welding Generator

WARNING

 

 

 

FALLING EQUIPMENT

can cause

 

 

TILTING OF TRAILER can result in

 

 

 

 

 

 

serious personal injury and equipment

 

 

personal injury or equipment damage.

 

 

 

damage.

 

 

 

Install welding generator onto trailer with engine end

 

 

 

Use lifting eye to lift unit only, NOT running gear, gas

 

 

toward hitch end of trailer.

 

 

 

 

 

 

 

 

 

cylinders, trailer, or any other heavy options,

 

 

Distribute weight so trailer tongue weight is

 

 

 

accessories, or devices.

 

 

 

approximately 10% of the gross trailer weight.

 

 

 

Use equipment of adequate capacity to lift the unit.

 

 

Use adequate blocks or lifting device to support

 

 

 

 

 

 

 

 

 

 

hitch end while pivoting trailer jack into position (see

 

 

 

 

 

 

 

 

 

Section 3-1).

 

 

 

 

 

 

 

 

 

 

 

Use trailer jack to obtain desired height and to

 

 

 

 

 

 

 

 

 

 

support tongue weight while installing welding

 

 

 

 

 

 

 

 

 

 

generator.

 

rwarn1.1* 3/93

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Support trailer with jack. Apply

 

 

 

 

 

 

 

 

 

 

 

 

parking brake.

 

 

 

 

 

 

Generator Mounting Dimensions

 

 

 

 

Model

 

 

1

Crossmember

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

B

 

 

2

Mounting Holes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Welding Generator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All Big 20, Big 40, Big 50 Models

 

9-1/2 in (241 mm)

46-1/4 in (1175 mm)

 

 

 

 

 

Align proper holes in generator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Big 30A, Big Blue 251D

 

4-1/2 in (114 mm)

41-1/4 in (1048 mm)

 

base with holes in crossmembers

 

 

 

 

 

 

 

 

 

 

 

 

(see table).

 

 

Big Blue 400D

 

10-1/2 in (267 mm)

47-1/4 in (1200 mm)

 

Install generators not listed in table

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Miller Air Pak, Big Blue 600D

 

13-3/4 in (349 mm)

50-1/2 in (1283 mm)

 

so

unit is centered over

 

 

 

 

crossmembers.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trailblazer 44 & 55G* (Continental)

 

15 in (381 mm)

51-3/4 in (1315 mm)

 

If mounting accessories or genera-

 

 

 

 

 

 

 

 

 

 

 

 

tor not listed in table, adjust genera-

 

 

All Other Trailblazer Models*

 

17 in (432 mm)

53-3/4 in (1365 mm)

 

tor position so tongue weight is 10

 

 

 

 

 

 

 

 

 

 

 

 

- 15% of gross trailer weight.

 

 

 

 

 

 

 

 

 

 

 

 

*All Trailblazer models use the same base rails. Be sure to install the D and G models using the correct mounting holes.

Use correct size SAE grade 5 locking-type hardware to mount equipment on trailer.

2

1

36-3/4 in

(933 mm)

Engine

End

B

Tools Needed:

15/16 in

1 in

3

A

Generator

End

ST-800 016-A

Figure 3-7. Installing Welding Generator

OM-659 Page 7

Image 13
Contents Description OM-659From Miller to You Trailer Towing can be hazardous Trailer Towing Safety PrecautionsOverloading can cause serious injury or equipment damage Incorrectly Working Lights can cause accidents Unexpected Tilting of Trailer can cause injury and damageTable of Contents Page Specifications Safety InformationTrailer Operating Parking Brake And Jack Installation & OperationInstalling Fenders And Lights Installing Fenders And LightsInstalling Wiring Harness Connectors Installing Optional Tool BoxTilting of Trailer can result Health or killPersonal injury or equipment damage Installing Hitch And Connecting To Towing Vehicle Installing Welding Generator Installing Welding GeneratorBlock wheels when adjusting parking brake MaintenanceFalling Equipment can cause Torquing Wheel BearingsComplete Assembly Parts ListPart Description Quantity Optional Support ServiceMiller Electric Mfg. Co Owner’s Record