Miller Electric 3000-4AH manual Installing Fenders And Lights

Page 9

3-2. Installing Fenders And Lights

WARNING

TILTING OF TRAILER can result in personal injury or equipment damage.

Use adequate blocks or lifting device to support hitch end while pivoting trailer jack into position (see Section 3-1).

Use trailer jack to obtain desired height and to support tongue weight while installing fenders and lights.

rwarn1.1* 3/93

1

9

8

7

6

2

3

5

10 11

4

Disconnect from vehicle wiring harness before beginning installation.

 

To Vehicle

To Trailer

Brown

Green

 

Right Stop/

 

 

Lead

Lead

Tools Needed:

 

 

 

RIGHT

 

Signal Lamps

 

Sidelight

 

 

(Green)

Short Leads

 

 

 

Left Stop/

 

 

 

 

9/32 in

Signal Lamps

 

 

 

 

 

(Yellow)

 

 

 

 

Taillights

 

 

 

 

 

Taillights

 

 

 

 

 

(Brown)

 

 

 

 

 

Ground

White (Ground) Lead

 

 

7/16, 9/16 in

 

 

 

LEFT

(White)

Tab Connector

 

 

 

Brown

Yellow

5/8 in

 

 

Ground Lead

 

 

Lead

Lead

 

 

 

(Ground To Trailer Frame)

ST-800 015 / ST-000 297-E

 

 

 

 

 

 

 

 

 

Support trailer with jack. Apply parking brake.

1 Fender

hardware. If hole is not present, drill a 9/32 in (7 mm) hole in side rail as shown.

taillight Stop hole. Attach taillight to bracket with 1/4 in hardware.

2 Support Bracket

Attach fenders and brackets to frame with 3/8-16 x 1-1/4 in hardware. Tighten hardware to 30 ft lb (40 N.m).

3Ring Terminal Lead

4Wiring Harness White Ground Lead

5Tab Connector

Splice ring terminal lead to white lead with supplied connector (see Figure 3-3).

Secure ring terminal to side rail using 1/4-20

Route brown and green leads through clamps on right inside of frame and out end of channel.

6 Sleeving

Slip sleeving over leads. Route leads through back of right taillight bracket.

7Taillight

8Tail Hole

9Stop Hole

Insert stripped end of brown lead into Tail hole in rear of right taillight. Insert green lead into

10Sidelight

11Marker Brown Hole

Route stripped end of either supplied short lead through hole in right trailer frame chan- nel. Insert lead into top Marker Brown hole.

Splice remaining end of short lead to brown lead from wiring harness.

Secure sidelight with 10 - 24 hardware.

Install left side taillight and sidelight using wir- ing harness brown and yellow leads.

Figure 3-2. Installing Fenders And Lights

OM-659 Page 3

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Contents Description OM-659From Miller to You Trailer Towing Safety Precautions Trailer Towing can be hazardousOverloading can cause serious injury or equipment damage Incorrectly Working Lights can cause accidents Unexpected Tilting of Trailer can cause injury and damageTable of Contents Page Safety Information SpecificationsTrailer Operating Parking Brake And Jack Installation & OperationInstalling Fenders And Lights Installing Fenders And LightsInstalling Wiring Harness Connectors Installing Optional Tool BoxHealth or kill Tilting of Trailer can resultPersonal injury or equipment damage Installing Hitch And Connecting To Towing Vehicle Installing Welding Generator Installing Welding GeneratorBlock wheels when adjusting parking brake MaintenanceFalling Equipment can cause Torquing Wheel BearingsComplete Assembly Parts ListPart Description Quantity Optional Support ServiceMiller Electric Mfg. Co Owner’s Record