Miller Electric Big Blue 400 PX manual Engine

Page 48

Trouble

Remedy

 

 

 

Check fuse F1, and replace if open (see Section 8-9). Have Factory Authorized Service Agent check vol-

 

tage regulator module PC3.

 

 

 

Reset supplementary protector CB3 (see Section 8-9).

 

 

 

Check Voltmeter/Ammeter help displays (see Section 8-10).

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings, and field excitation circuit.

 

 

High output at generator power ac re-

Have Factory Authorized Service Agent check voltage regulator module PC3 and isolation transformer

ceptacles.

T1.

 

 

Low output at generator power ac recep-

Check engine speed, and have Factory Authorized Service Agent adjust if necessary.

tacles.

 

 

 

 

Check fuse F1, and replace if open (see Section 8-9). If F1 is open, have Factory Authorized Service

 

Agent check the rotor.

 

 

 

Have Factory Authorized Service Agent check voltage regulator module PC3 and isolation transform-

 

er T1.

 

 

C. Engine

 

Trouble

Remedy

 

 

Engine will not crank.

Close engine access door. Engine access door switch LS1 prevents engine from starting or running if

 

door is open.

 

 

 

Reset Emergency stop switch (see Section 6-1).

 

 

 

Check battery, and replace if necessary.

 

 

 

Check battery connections, and clean and tighten if necessary.

 

 

 

Circuit breaker CB1 may be open. CB1 automatically resets when fault is corrected (see Section 8-9).

 

Have Factory Authorized Service Agent check engine wiring harness and components.

 

 

 

Reset supplementary protector CB2 (see Section 8-9).

 

 

 

Check engine wiring harness plug connections.

 

 

 

Have Factory Authorized Service Agent check Engine Control switch S1, and control relay CR2.

 

 

Engine cranks but does not start.

Check fuel level.

 

 

 

Check battery and replace if necessary. Check engine charging system according to engine manual.

 

 

 

Have Factory Authorized Service Agent check control relay CR1, fuel solenoid FS1, fuel pump, and

 

engine governor system.

 

 

 

Air in fuel system. See engine manual.

 

 

Engine hard to start in cold weather.

Use Preheat switch S4 (see Section 6-1).

 

 

 

Start engine with Engine Speed switch in 60 Hz/20-410 A (1800 rpm) position. Run engine at 60 Hz

 

(1800 rpm) for ten minutes before changing engine speed.

 

 

 

Keep battery in good condition. Store battery in warm area off cold surface.

 

 

 

Use fuel formulated for cold weather (diesel fuel can gel in cold weather). Contact local fuel supplier for

 

fuel information.

 

 

 

Use correct grade oil for cold weather (see Section 8-2).

 

 

 

Have Factory Authorized Service Agent check Preheat switch S4, control relay CR3, and the glow

 

plug.

 

 

OM-223 037 Page 42

Image 48
Contents OM-223 037M ProcessesDescription File Engine DriveFrom Miller to You Table of Contents Warranty Directives StandardsDecrot1/07 Sound Level Information Decrotsound200710Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosionEngine Hazards Compressed Air HazardsWelding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer DES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutProposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF En ce qui concerne les implants médicaux− Definitions − 50 h StdStd Manufacturer’s Rating Label Symbols And Definitions − Specifications Weld And Power SpecificationsEngine Specifications Dimensions, Weights, And Operating AnglesStick Mode MIG ModeTIG Mode Volt-Ampere Curves − 50 Hz OperationVolt-Ampere Curves − 60 Hz Operation DC AmperesCurve shows typical fuel use under weld or power loads Fuel ConsumptionDuty Cycle And Overheating − 50 Hz Operation 100% Duty Cycle At 250 AmperesAC Generator Power Curve Ac power curve shows the gen- erator power in amperesDuty Cycle And Overheating − 60 Hz Operation − Installation Installing Welding GeneratorLocation/Airflow Clearance Grounding1Mounting Welding Generator Installing Exhaust Pipe Stop engine and let coolTools Needed Activating The Dry Charge Battery If Applicable Connecting The BatteryCoolant Recovery Tank Engine Prestart ChecksFuel OilConnecting To Weld Output Terminals Selecting Weld Cable Sizes Connecting To Remote 14 Receptacle RC14 Gas ConnectionsSocket Information Front Panel Controls See Section StopOM-223 Description Of Front Panel Controls See Section Process/Contactor Switch Process/Contactor Switch SettingsSet Wire Process Remote Voltage/Amperage ControlConnect Remote Receptacle RC14− Operating Auxiliary Equipment Volt Receptacles− Maintenance & Troubleshooting Routine MaintenanceMaintenance Label Service Perkins Customer AssistanceChecking Generator Brushes Website AddressServicing Air Cleaner To clean air filterReinstall primary element and cap dust ejector down Inspecting And Cleaning Spark Arrestor Muffler Servicing Engine Cooling SystemTools Needed 3/8 Stop engine and let cool Radiator DraincockServicing Fuel And Lubrication Systems To change oil and filterTo replace primary canister fuel filter To drain water from fuel systemOverload Protection Optional Voltmeter/Ammeter Help Displays Help 20 DisplayHelp 25 Display Troubleshooting Standard Generator PowerWelding Engine Coolant temperature is too high see Section When the engine is restartedEngine suddenly stops Sphere oil refineries− Electrical Diagrams Circuit Diagram For Welding Generator222 966--C − RUN-IN Procedure WetstackingWelding Generator Run-In Procedure Using Load Bank From flammablesRun-In Procedure Using Resistance Grid − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Amperes x Volts = Watts Approximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 110− −5 108 109− −3 101 105 104 107 106 102 103 100− −212−4 5756 112 Dia Part Description Quantity Mkgs Dia Part Description Quantity 213668 Panel Front w/ComponentsPanel Front w/Components Control Panel Generator Rectifier Assembly Wiring Harnesses Material Thickness Gauge Start Your Professional Welding Career Now Your distributor also gives SupportTo locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s