Miller Electric Big Blue 400 PX manual Panel Front w/Components

Page 68

Item

Dia.

Part

 

 

Description

Quantity

No.

Mkgs.

No.

 

 

 

 

Figure 12-2. Panel,

Front w/Components (Continued)

 

 

 

 

 

 

. . . 16 . .

. . . S1 . . . .

. 212436 . .

Switch, Ignition 4 Position (Includes Knob)

. . . 1

. . . 17 . .

. . . . . . . . . . .

. 039047 . .

Terminal, Pwr Output Red

. . . 2

. . . 18 . .

. . . . . . . . . . .

. 010381 . .

Connector, Rectifier

. . . 2

. . . 19 . .

. C13, 14 . .

. 128750 . .

Capacitor, Cer Disc .1 Uf 500 Vdc W/Terms

. . . 2

. . . 20 . RC12, RC13 . 176355 . .

Rcpt, Str 2p3w 16a 220v Flange Mtg

. . . 1

. . . 21 . .

CB5,CB6 .

. 201083 . .

Supplementary Protector, Man Reset 2p 20a 250vac

. . . 2

. . . 22 . .

. . . . . . . . . . .

. . . . . . . . . . .

Nameplate, Generator Power (Order By Model & Serial No.)

. . . 1

. . . 23 . .

. . . . . . . . . . .

. 222956 . .

Panel, Power

. . . 1

. . . 24 . .

. . GS1 . . . . 216126 . .

Valve,

24vac 1way .750−14 Thd 1/8 Orf 100psi

. . . 1

. . . 25 . .

. . . . . . . . . . .

. 084173 . .

Clamp, Hose .460 − .545 Clp Dia Slfttng

. . . 2

. . . 26 . .

. . . . . . . . . . .

. 125468 . .

Hose, Sae .250 Id X .500 Od X 7.000

. . . 1

. . . 27 . .

. . . . . . . . . . .

. 223945 . .

Fitting, Gas Barbed Output

. . . 1

. . . 28 . ELCB1, ELCB2 . 222992 . .

Circuit Breaker, Elcb 30a 220v 0.030a Trip

. . . 2

. . . 29 . .

. . GRD . . .

. 083030 . .

Stud, Brs .250−20 X 1.750 W/Hex Collar

. . . 1

. . . 30 . .

. . . . . . . . . . .

. 010915 . .

Washer, Flat .257idx0.640odx.031t Brs

. . . 4

. . . 31 . .

. . . . . . . . . . .

. 601836 . .

Nut,

250−20 .50hex .19h Brs

. . . 3

. . . 32 . .

. . . . . . . . . . .

. 220805 . .

Nut,

750−14 Nps 1.48hex .41h Nyl

. . . 2

. . . 33 . .

. . RC11 . . .

. 156831 . .

Rcpt,Str 2p3w 32a 220v Flange Mtg

. . . 2

. . . 34 . .

. . . . . . . . . . .

. 209056 . .

Cover, Receptacle W/Gasket

. . . 1

. . . 35 . .

. . . . . . . . . . .

. . . . . . . . . . .

Nameplate, Weld Terminal (Order By Model & Serial No.)

. . . 1

. . . 36 . .

. . . . . . . . . . .

. 181169 . .

Spacer, Output Stud

. . . 3

. . . 37 . .

. . . . . . . . . . .

. 186621 . .

Boot, Generic Output Stud

. . . 3

. . . 38 . .

. . . . . . . . . . .

. 180735 . .

Washer, Output Stud

. . . 3

. . . 39 . .

. . . . . . . . . . .

. 039046 . .

Terminal, Pwr Output Black

. . . 1

. . . 40 . .

FUEL/HM .

. 214768 . .

Gauge, Fuel Elec/Hour Meter

. . . 1

. . . 41 . .

. . . . . . . . . . .

. 021385 . .

Boot, Toggle Switch Lever

. . . 1

. . . 42 . .

. E-STOP . . 222850 . .

Switch, E−stop Push−pull Sealed

. . . 1

. . . 43 . .

. . . S5 . . . .

. 011611 . .

Switch, Tgl Dpdt 15a 125vac On−none−on Spd Term Chr

. . . 1

♦Optional

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-223 037 Page 62

Page 67 Page 69
Image 68
Page 67 Page 69
Contents OM-223 037M ProcessesDescription File Engine DriveFrom Miller to You Table of Contents Warranty Decrot1/07 DirectivesStandards Sound Level Information Decrotsound200710Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosionEngine Hazards Compressed Air HazardsWelding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation DES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutProposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF En ce qui concerne les implants médicauxStd − Definitions− 50 h Std Manufacturer’s Rating Label Symbols And Definitions − Specifications Weld And Power SpecificationsEngine Specifications Dimensions, Weights, And Operating AnglesStick Mode MIG ModeTIG Mode Volt-Ampere Curves − 50 Hz OperationVolt-Ampere Curves − 60 Hz Operation DC AmperesCurve shows typical fuel use under weld or power loads Fuel ConsumptionDuty Cycle And Overheating − 50 Hz Operation 100% Duty Cycle At 250 AmperesDuty Cycle And Overheating − 60 Hz Operation AC Generator Power CurveAc power curve shows the gen- erator power in amperes − Installation Installing Welding GeneratorLocation/Airflow Clearance Grounding1Mounting Welding Generator Tools Needed Installing Exhaust PipeStop engine and let cool Activating The Dry Charge Battery If Applicable Connecting The BatteryCoolant Recovery Tank Engine Prestart ChecksFuel OilConnecting To Weld Output Terminals Selecting Weld Cable Sizes Socket Information Connecting To Remote 14 Receptacle RC14Gas Connections OM-223 Front Panel Controls See SectionStop Description Of Front Panel Controls See Section Process/Contactor Switch Process/Contactor Switch SettingsSet Wire Process Remote Voltage/Amperage ControlConnect Remote Receptacle RC14− Operating Auxiliary Equipment Volt Receptacles− Maintenance & Troubleshooting Routine MaintenanceMaintenance Label Service Perkins Customer AssistanceChecking Generator Brushes Website AddressReinstall primary element and cap dust ejector down Servicing Air CleanerTo clean air filter Inspecting And Cleaning Spark Arrestor Muffler Servicing Engine Cooling SystemTools Needed 3/8 Stop engine and let cool Radiator DraincockServicing Fuel And Lubrication Systems To change oil and filterTo replace primary canister fuel filter To drain water from fuel systemOverload Protection Help 25 Display Optional Voltmeter/Ammeter Help DisplaysHelp 20 Display Welding TroubleshootingStandard Generator Power Engine Coolant temperature is too high see Section When the engine is restartedEngine suddenly stops Sphere oil refineries− Electrical Diagrams Circuit Diagram For Welding Generator222 966--C Welding Generator − RUN-IN ProcedureWetstacking Run-In Procedure Using Load Bank From flammablesRun-In Procedure Using Resistance Grid Grounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Approximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 110− −5 108 109− −3 101 105 104 107 106 102 103 100− −212−4 5756 112 Dia Part Description Quantity Mkgs Dia Part Description Quantity 213668 Panel Front w/ComponentsPanel Front w/Components Control Panel Generator Rectifier Assembly Wiring Harnesses Material Thickness Gauge Start Your Professional Welding Career Now Your distributor also gives SupportTo locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
Top Page Image Contents