Miller Electric Big Blue 400 PX manual Weld And Power Specifications, Engine Specifications

Page 21

SECTION 4 − SPECIFICATIONS

4-1. Weld And Power Specifications

 

Weld Output

Weld Output

Rated Welding

Rated Welding

Maximum

 

Welding

Range At

Range At

Open-

Generator Power

Output At 60 Hz

Output At 50 Hz

Mode

60 Hz

50 Hz

Circuit

Rating

(1800 rpm)

(1500 rpm)

 

(1800 rpm)

(1500 rpm)

Voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

20 410 A

20 300 A

300 A, 32 Volts DC

300 A, 32 Volts DC

 

Single-Phase,

 

 

9 kVA/kW, 82/41 A,

CC/DC

60% Duty Cycle

30% Duty Cycle

 

 

 

 

110/220 V AC,

 

 

 

250 A, 30 Volts DC

250 A, 30 Volts DC

 

 

 

 

 

50 Hz

 

 

 

100% Duty cycle

100% Duty cycle

73

 

 

 

 

 

 

 

CV/DC

 

 

300 A, 29 Volts DC

300 A, 29 Volts DC

110/55 V AC Receptacles

 

 

 

14 − 40 V

14 − 40 V

60% Duty Cycle

40% Duty Cycle

 

Flux Core

 

7 kVA/kW

 

 

250 A, 26.5 Volts DC

250 A, 26.5 Volts DC

 

 

 

 

 

 

 

 

 

100% Duty cycle

100% Duty cycle

 

 

 

 

 

 

 

 

 

4-2. Engine Specifications

Engine

Fuel

Capacity

 

 

 

Perkins 403.15 WaterCooled Three−Cylinder 21.7 HP Diesel Engine

11.5 gal (43.5 L)

 

 

4-3. Dimensions, Weights, And Operating Angles

 

Dimensions

 

 

 

 

 

 

 

32 in (813 mm)

 

 

 

 

 

 

Height

35-3/4 in (908 mm)

 

 

 

G

 

 

 

(to top of lift eye)

 

 

 

 

 

 

 

 

 

 

 

 

 

26-1/4 in (667 mm)

 

 

 

 

 

 

Width

(mtg. brackets turned in)

 

 

 

 

! Do not exceed tilt angles or engine

28-3/4 in (730 mm)

 

 

 

 

 

 

 

 

 

 

could be damaged or unit could tip.

 

(mtg. brackets turned out)

 

 

 

 

! Do not move or operate unit where it

Depth

56 in (1422 mm)

 

 

 

 

 

 

 

 

 

could tip.

A

56 in (1422 mm)

 

 

 

 

 

 

B

54 in (1372 mm)

A

B

 

 

 

 

 

 

C

 

 

 

C

52 in in (1321 mm)

 

 

 

 

 

 

 

 

 

 

D

2 in (51 mm)

 

 

 

 

 

 

E

26 in (660 mm)

 

 

 

 

 

 

F

7/8 in (22 mm)

 

 

 

 

 

30°

 

 

 

 

 

 

 

G

27-3/4 in (705 mm)

 

 

 

 

 

30°

 

9/16 in (14 mm) Dia.

 

 

 

H

20°

H

 

 

 

 

4 Holes

 

 

 

Front Panel End

20°

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weight

 

 

D

 

F

 

No fuel: 1100 lb (499 kg)

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

w/ fuel: 1199 lb (544 kg)

 

 

 

 

 

 

Lifting Eye Weight Rating:

 

 

 

 

 

 

1500 lb (680 kg) Maximum

 

 

 

 

 

 

 

 

 

 

 

 

 

OM-223 037 Page 15

Image 21
Contents Processes OM-223 037MDescription File Engine DriveFrom Miller to You Table of Contents Warranty Directives StandardsDecrot1/07 Decrotsound200710 Sound Level InformationArc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peuLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF En ce qui concerne les implants médicaux− Definitions − 50 h StdStd Manufacturer’s Rating Label Symbols And Definitions Weld And Power Specifications − SpecificationsEngine Specifications Dimensions, Weights, And Operating AnglesMIG Mode Stick ModeTIG Mode Volt-Ampere Curves − 50 Hz OperationDC Amperes Volt-Ampere Curves − 60 Hz OperationFuel Consumption Curve shows typical fuel use under weld or power loadsDuty Cycle And Overheating − 50 Hz Operation 100% Duty Cycle At 250 AmperesAC Generator Power Curve Ac power curve shows the gen- erator power in amperesDuty Cycle And Overheating − 60 Hz Operation Installing Welding Generator − InstallationLocation/Airflow Clearance Grounding1Mounting Welding Generator Installing Exhaust Pipe Stop engine and let coolTools Needed Connecting The Battery Activating The Dry Charge Battery If ApplicableEngine Prestart Checks Coolant Recovery TankFuel OilConnecting To Weld Output Terminals Selecting Weld Cable Sizes Connecting To Remote 14 Receptacle RC14 Gas ConnectionsSocket Information Front Panel Controls See Section StopOM-223 Description Of Front Panel Controls See Section Process/Contactor Switch Settings Process/Contactor SwitchRemote Voltage/Amperage Control Set Wire ProcessConnect Remote Receptacle RC14Volt Receptacles − Operating Auxiliary EquipmentRoutine Maintenance − Maintenance & TroubleshootingMaintenance Label Perkins Customer Assistance ServiceChecking Generator Brushes Website AddressServicing Air Cleaner To clean air filterReinstall primary element and cap dust ejector down Servicing Engine Cooling System Inspecting And Cleaning Spark Arrestor MufflerTools Needed 3/8 Stop engine and let cool Radiator DraincockTo change oil and filter Servicing Fuel And Lubrication SystemsTo replace primary canister fuel filter To drain water from fuel systemOverload Protection Optional Voltmeter/Ammeter Help Displays Help 20 DisplayHelp 25 Display Troubleshooting Standard Generator PowerWelding Engine When the engine is restarted Coolant temperature is too high see SectionEngine suddenly stops Sphere oil refineriesCircuit Diagram For Welding Generator − Electrical Diagrams222 966--C − RUN-IN Procedure WetstackingWelding Generator From flammables Run-In Procedure Using Load BankRun-In Procedure Using Resistance Grid − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Amperes x Volts = Watts Approximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible 110− −5 108 109− −3 101 105 104 107 106 102 103 100− −2 − Parts List12−4 5756 112 Dia Part Description Quantity Mkgs Dia Part Description Quantity 213668 Front w/Components PanelPanel Front w/Components Control Panel Generator Rectifier Assembly Wiring Harnesses Material Thickness Gauge Start Your Professional Welding Career Now Support Your distributor also givesMiller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s