Miller Electric Big Blue 400 PX Servicing Fuel And Lubrication Systems, To change oil and filter

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8-8. Servicing Fuel And Lubrication Systems

! Stop engine and let cool.

! After servicing, start engine and check for fuel leaks. Stop engine, tighten connec- tions as necessary, and wipe up spilled fuel.

1 Oil Filter

2 Oil Drain Valve And Hose

3 Oil Fill Cap

4 Primary (Canister) Fuel Filter

5 Secondary (In-Line) Fuel

Filter

6 Fuel Tank Sludge Drain Valve

2

6

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To change oil and filter:

Route oil drain hose and valve through hole in base. See engine manual and engine maintenance label for oil/filter change in- formation.

To replace primary (canister) fuel filter:

Turn filter counterclockwise. Re- move filter.

Fill new filter with fresh fuel. Apply thin coat of fuel to gasket on new fil- ter. Install new filter and turn clock- wise.

Inspect fuel lines, and replace if cracked or worn.

To drain water from fuel system:

See engine manual.

To replace secondary (in-line) fuel filter:

Note direction of fuel flow as indi- cated by arrow on side of filter. Re- move fuel line clamps and discon- nect fuel lines from fuel filter. Re- place filter, reconnect fuel lines, and reinstall clamps.

To drain sludge from fuel tank:

! Beware of fire. Do not smoke and keep sparks and flames away from drained fuel. Dis- pose of drained fuel in an en- vironmentally-safe manner. Do not leave unit unattended while draining fuel tank.

5

!

Properly lift unit and secure in a level position. Use ade- quate blocks or stands to support unit while draining fuel tank.

Attach 1/2 ID hose to drain valve. Put metal container under drain, and use screwdriver to open sludge drain valve. Close valve when sludge has drained. Remove hose.

Close door.

Tools Needed:

1

Ref 222 875 / 804 009−A

OM-223 037 Page 38

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Contents OM-223 037M ProcessesDescription File Engine DriveFrom Miller to You Table of Contents Warranty Decrot1/07 DirectivesStandards Sound Level Information Decrotsound200710Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosionEngine Hazards Compressed Air HazardsWelding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation DES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutProposition californienne 65 Avertissements Principales normes de sécuritéInformation EMF En ce qui concerne les implants médicauxStd − Definitions− 50 h Std Manufacturer’s Rating Label Symbols And Definitions − Specifications Weld And Power SpecificationsEngine Specifications Dimensions, Weights, And Operating AnglesStick Mode MIG ModeTIG Mode Volt-Ampere Curves − 50 Hz OperationVolt-Ampere Curves − 60 Hz Operation DC AmperesCurve shows typical fuel use under weld or power loads Fuel ConsumptionDuty Cycle And Overheating − 50 Hz Operation 100% Duty Cycle At 250 AmperesDuty Cycle And Overheating − 60 Hz Operation AC Generator Power CurveAc power curve shows the gen- erator power in amperes − Installation Installing Welding GeneratorLocation/Airflow Clearance Grounding1Mounting Welding Generator Tools Needed Installing Exhaust PipeStop engine and let cool Activating The Dry Charge Battery If Applicable Connecting The BatteryCoolant Recovery Tank Engine Prestart ChecksFuel OilConnecting To Weld Output Terminals Selecting Weld Cable Sizes Socket Information Connecting To Remote 14 Receptacle RC14Gas Connections OM-223 Front Panel Controls See SectionStop Description Of Front Panel Controls See Section Process/Contactor Switch Process/Contactor Switch SettingsSet Wire Process Remote Voltage/Amperage ControlConnect Remote Receptacle RC14− Operating Auxiliary Equipment Volt Receptacles− Maintenance & Troubleshooting Routine MaintenanceMaintenance Label Service Perkins Customer AssistanceChecking Generator Brushes Website AddressReinstall primary element and cap dust ejector down Servicing Air CleanerTo clean air filter Inspecting And Cleaning Spark Arrestor Muffler Servicing Engine Cooling SystemTools Needed 3/8 Stop engine and let cool Radiator DraincockServicing Fuel And Lubrication Systems To change oil and filterTo replace primary canister fuel filter To drain water from fuel systemOverload Protection Help 25 Display Optional Voltmeter/Ammeter Help DisplaysHelp 20 Display Welding TroubleshootingStandard Generator Power Engine Coolant temperature is too high see Section When the engine is restartedEngine suddenly stops Sphere oil refineries− Electrical Diagrams Circuit Diagram For Welding Generator222 966--C Welding Generator − RUN-IN ProcedureWetstacking Run-In Procedure Using Load Bank From flammablesRun-In Procedure Using Resistance Grid Grounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Approximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 110− −5 108 109− −3 101 105 104 107 106 102 103 100− −212−4 5756 112 Dia Part Description Quantity Mkgs Dia Part Description Quantity 213668 Panel Front w/ComponentsPanel Front w/Components Control Panel Generator Rectifier Assembly Wiring Harnesses Material Thickness Gauge Start Your Professional Welding Career Now Your distributor also gives SupportTo locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s