Miller Electric Big Blue 400 PX manual 213668

Page 66

 

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 12-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . 85 .

. . . . . . . . .

. . . . 213668 . .

Bracket, Mtg Unit

. . . . . 4

. . . 86 .

. . . . . . . . .

. . . . 224266 . .

Label, Warning Do Not Weld On Base

. . . . . 2

. . . 87 .

. . . . . . . . .

. . . . 213458 . .

Base

. . . . . 1

. . . 88 .

. . . . . . . . .

. . . . 213460 . .

Crossmember, Generator

. . . . . 1

. . . 89 .

. . . . . . . . .

. . . . 213463 . .

Spacer/Snubber, Generator Mtg

. . . . . 1

. . . 90 .

. . . . . . . . .

. . . . 213462 . .

Pad, Mtg Generator

. . . . . 1

. . . 91 .

. . . . . . . . .

. . . . 213459 . .

Crossmember, Engine

. . . . . 1

. .

. . . . .

. . . . . . . . .

. . . . 213670 . .

Screw, 500−13x2.25 Hex Flange−hd Gr8 Pln Chem/Phys

. . . . . 2

. .

. . . . .

. . . . . . . . .

. . . . 071731 . .

Washer, Flat .656idx2.250odx.187t Stl Pld

. . . . . 2

. .

. . . . .

. . . . . . . . .

. . . . 213600 . .

Screw, 500−13x3.00 Hex Flange−hd Gr8 Pln

. . . . . 1

. .

. . . . .

. . . . . . . . .

. . . . 071731 . .

Washer, Flat .656idx2.250odx.187t Stl Pld

. . . . . 2

. .

. . . . .

. . . . . . . . .

. . . . 213464 . .

Bracket, Battery Locator (In Base − Not Shown)

. . . . . 1

. . . 92 .

. . . . . . . . .

. . . . 213485 . .

Support, Engine Lh

. . . . . 1

. . . 93 .

. . . . . . . . .

. . . . 213483 . .

Support, Engine Rh

. . . . . 1

. . . 94 .

. . . . LS1

. . . . 222963 . .

Switch, pb mc no spst 30a 12vdc

. . . . . 1

. . . 95 .

. . . . . . . . .

. . . . 223103 . .

Label, Ce Sound Power Level 97db

. . . . . 1

. . . 96 .

. . . . . . . . .

. . . +226104 . .

Upright, Front

. . . . . 1

. . . 97 .

. . . . . . . . .

. . . . 233952 . .

Label, Warning General Precautionary (Wordless)

. . . . . 1

. . . 98 .

. . . . . . . . .

. . . . 223081 . .

Label, Rating Card Code 154 (Provide Serial No. When Ordering)

. . . . . 1

. . . 99 .

. . . . . . . . .

. . . . 220955 . .

Panel, Front Access

. . . . . 1

. . 100

. . . . . . . . .

Figure 12-2 . .

Front Panel Assembly

. . . . . 1

. . 101 . . . CT1 . . ♦202130 . .

Xfmr, Current Sensing

. . . . . 1

. .

102

. . . . . . . . .

. . . . 213504 . .

Tray, Reactor&Rectifier

. . . . . 1

. . 103

. . . . . . . . .

. . . . 213500 . .

Brkt, Beam Support

. . . . . 1

. . 104 . . . . T1 .

. . . . 220887 . .

Xfmr, Isolation

. . . . . 1

. .

105

. . . TE1

. . . . 172661 . .

Block, Stud Connection 6 Position

. . . . . 1

. .

. . . . .

. . . . . . . . .

. . . . 173734 . .

Link, Jumper

. . . . . 3

. . 106 . . . . C11

. . . . 217054 . .

Capacitor, Cer Disc .0047 Uf 3000 Vdc W/Terms

. . . . . 1

. . 107 . . . . R3 .

. . . . 213027 . .

Resistor, WW Tap 300 W 40 Ohm

. . . . . 1

. . 108 . . . HD1

. . . . 168829 . .

Transducer, Current 1000a Module Max Open Loop

. . . . . 1

. .

109

. . . . . . . . .

Figure 12-3 . .

Control Panel

. . . . . 1

. .

110

. . . . . . . . .

Figure 12-5 . .

Rectifier Assembly

. . . . . 1

. .

. . . . .

. . . . . . . . .

. . . . 181853 . .

Insulator, Screw (For Rectifier Mtg)

. . . . . 2

. .

. . . . .

. . . . . . . . .

. . . . 213506 . .

Bracket, Hold−Down Fuel Tank (Not Shown)

. . . . . 1

. .

. . . . .

. . . . . . . . .

. . . . 223119 . .

Kit, Label (Includes Safety And Informational Labels)

. . . . . 1

. . 111 . . . . . 2219160011318 . .

Sensor, Speed (Magnetic)

. . . . . 1

. .

112

. . . . . . . . .

. . . . 223035 . .

Actuator, Linear 12 VDC Sealed

. . . . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. * Recommended Spare Parts.

♦Optional

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-223 037 Page 60

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Page 65 Page 67
Contents Description OM-223 037MProcesses File Engine DriveFrom Miller to You Table of Contents Warranty Directives StandardsDecrot1/07 Sound Level Information Decrotsound200710Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousBuildup of GAS can injure or kill Welding can cause fire or explosionEngine Hazards Compressed Air HazardsFire or Explosion hazard Welding Wire can cause injuryHOT Parts can cause burns and injury Falling Unit can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LES Fils DE Soudage peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité En ce qui concerne les implants médicaux− Definitions − 50 h StdStd Manufacturer’s Rating Label Symbols And Definitions Engine Specifications − SpecificationsWeld And Power Specifications Dimensions, Weights, And Operating AnglesTIG Mode Stick ModeMIG Mode Volt-Ampere Curves − 50 Hz OperationVolt-Ampere Curves − 60 Hz Operation DC AmperesDuty Cycle And Overheating − 50 Hz Operation Curve shows typical fuel use under weld or power loadsFuel Consumption 100% Duty Cycle At 250 AmperesAC Generator Power Curve Ac power curve shows the gen- erator power in amperesDuty Cycle And Overheating − 60 Hz Operation Location/Airflow Clearance − InstallationInstalling Welding Generator Grounding1Mounting Welding Generator Installing Exhaust Pipe Stop engine and let coolTools Needed Activating The Dry Charge Battery If Applicable Connecting The BatteryFuel Coolant Recovery TankEngine Prestart Checks OilConnecting To Weld Output Terminals Selecting Weld Cable Sizes Connecting To Remote 14 Receptacle RC14 Gas ConnectionsSocket Information Front Panel Controls See Section StopOM-223 Description Of Front Panel Controls See Section Process/Contactor Switch Process/Contactor Switch SettingsConnect Remote Set Wire ProcessRemote Voltage/Amperage Control Receptacle RC14− Operating Auxiliary Equipment Volt Receptacles− Maintenance & Troubleshooting Routine MaintenanceMaintenance Label Checking Generator Brushes ServicePerkins Customer Assistance Website AddressServicing Air Cleaner To clean air filterReinstall primary element and cap dust ejector down Tools Needed 3/8 Inspecting And Cleaning Spark Arrestor MufflerServicing Engine Cooling System Stop engine and let cool Radiator DraincockTo replace primary canister fuel filter Servicing Fuel And Lubrication SystemsTo change oil and filter To drain water from fuel systemOverload Protection Optional Voltmeter/Ammeter Help Displays Help 20 DisplayHelp 25 Display Troubleshooting Standard Generator PowerWelding Engine Engine suddenly stops Coolant temperature is too high see SectionWhen the engine is restarted Sphere oil refineries− Electrical Diagrams Circuit Diagram For Welding Generator222 966--C − RUN-IN Procedure WetstackingWelding Generator Run-In Procedure Using Load Bank From flammablesRun-In Procedure Using Resistance Grid − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Amperes x Volts = Watts Industrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible − Parts List 110− −5 108 109− −3 101 105 104 107 106 102 103 100− −212−4 5756 112 Dia Part Description Quantity Mkgs Dia Part Description Quantity 213668 Panel Front w/ComponentsPanel Front w/Components Control Panel Generator Rectifier Assembly Wiring Harnesses Material Thickness Gauge Start Your Professional Welding Career Now Your distributor also gives SupportFor assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s
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