Miller Electric Big 40 CAT manual Engine Prestart Checks, Coolant Recovery Tank

Page 33

5-7. Engine Prestart Checks

Full

Diesel

Check radiator coolant level when fluid is low in recovery tank.

Full

Capacity: 9.5 qt (9.01L)

Full

Coolant Recovery Tank

Hot Full

Cold Full

802 490

. Check all engine fluids daily.

Do not run out of fuel or air will enter fuel sys-

freeze to mixture if using the unit in tempera-

tem and cause starting problems. See en-

°

°

Engine must be cold and on a level surface.

gine manual to bleed air from fuel system.

tures below −34

F (−37 C).

Unit is shipped with 20W break-in oil.

Oil

Keep radiator and air intake clean and free

Automatic shutdown system stops engine if

of dirt.

 

oil pressure is too low or coolant tempera-

After fueling, check oil with unit on level sur-

Y Incorrect engine temperature can

ture is too high.

face. If oil is not up to full mark on dipstick,

damage engine. Do not run engine

. This unit has a low oil pressure shut-

add oil (see maintenance label).

without a properly working thermo-

down switch. However, some condi-

Coolant

stat and radiator cap.

tions may cause engine damage before

 

 

 

. To improve cold weather starting:

the engine shuts down. Check oil level

Check coolant level in radiator before start-

often and do not use the oil pressure

 

 

ing unit the first time. If necessary, add cool-

Use Starting Aid switch (see Section

shutdown system to monitor oil level.

ant to radiator until coolant level is at bottom

Follow run-in procedure in engine manual.

6-1or 7-1).

 

of filler neck.

 

If unburned fuel and oil collect in exhaust

Check coolant level in recovery tank daily.

Keep battery in good condition. Store

pipe during run-in, see Section 11.

Fuel

If necessary, add coolant to recovery tank

battery in warm area off concrete sur-

until coolant level is between Cold Full and

face.

 

Y Do not use gasoline. Gasoline will

 

Hot Full levels. If recovery tank coolant level

 

 

damage engine.

Use fuel formulated for cold weather

was low, also check coolant level in radiator.

The unit is shipped with enough fuel to pre-

Add coolant if level is below bottom of radia-

(diesel fuel can gel in cold weather).

vent air from entering fuel system. Add fresh

tor filler neck.

Contact local fuel supplier for fuel in-

diesel fuel before starting (see engine main-

Unit is shipped with an engine coolant mix-

formation.

 

tenance label for fuel specifications). Leave

 

 

filler neck empty to allow room for

ture of water and ethylene glycol base anti-

Use correct grade oil for cold weather

expansion.

freeze rated to −34° F (−37° C). Add anti-

(see Section 9-1).

 

 

 

 

 

Return To Table Of Contents

 

OM-4406 Page 27

Page 32 Page 34
Image 33
Page 32 Page 34
Contents OM-4406 ProcessesDescription From Miller to You Table of Contents − Maintenance & Troubleshooting Directives StandardsDeccon111/02 Deccon1sound11/02 Sound Level InformationArc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoquer des blessuresInformation sur les champs électromagnétiques Principales normes de sécurité− Definitions Starting Instructions + −Can cause severe burns. Do Are possible hazards asFalling equipment can cause Serious injury and damageReturn To Table Of Contents − 50 h Std Manufacturer’s Rating Labels For CE ProductsStd CC Models CC/CV ModelsSymbols And Definitions − Specifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Volt-Ampere Curves For CC Models MIG Mode Stick ModeTIG Mode Volt-Ampere Curves For CC/CV ModelsDuty Cycle And Overheating Fuel ConsumptionOptional Three-Phase Generator Curves AC Generator Power Curve12 kVA/kW Single-Phase AC Output No Weld Load 15 kVA/kW Three-Phase AC Output No Weld LoadVolt-Ampere Curve For CC/CV Models In AC TIG Mode Installing Welding Generator See Sections 5-2And − InstallationLocation Grounding Airflow ClearanceUsing Lifting Eye Supporting The Unit Mounting Welding GeneratorMounting Surface To Bolt Unit In PlaceTools Needed 1/2 Installing Exhaust PipeStop engine and let cool Point exhaust pipe in desired diDo not overfill battery cells Activating The Dry Charge Battery If ApplicableRead and follow all instruc ChargerConnecting The Battery Reinstall cover after connecting batteryConnect Negative − Cable Last Engine Prestart Checks Coolant Recovery TankSelecting Weld Cable Sizes Connecting To Weld Output TerminalsSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsFront Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsDo not switch under load Engine Indicator LightsEngine Starting Controls To Start Do not use etherWeld Control/Arc Condition Information Label Remote Amperage Control On CC Models OptionalExample Set weld controls as shown toReturn To Table Of Contents Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV ModelsUse switch to select weld amperage range Voltage/Amperage Adjust Switch And Remote 14 ReceptacleEngine Oil Pressure Light Process/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsRemote Voltage/Amperage Control On CC/CV Models Optional Example Combination Remote Amperage Control StickExample Combination Remote Amperage Control TIG Volt And 240 Volt Receptacles − Operating Auxiliary EquipmentAt least once a month, run en Open, contact Factory AuthoThree-Phase Power Connection Rear Of PanelClose panel opening if no connections are made to generator Optional Generator Power Receptacles 240 V 15 a AC South African Receptacle RC1Circuit Breaker CB2 Circuit Breaker CB3 Maintenance Label − Maintenance & TroubleshootingEvery 8 h Routine MaintenanceEvery 50 h Every 100 hEvery 1000 h ServiceEvery 2000 h Caterpillar Customer AssistanceBy the warranty Servicing Air CleanerTo clean air filter Do not clean housing with air hoseInspecting And Cleaning Optional Spark Arrestor Muffler Stop engine and let cool. Reinstall cleanout plugTools Needed 3/8 Idle Speed Adjustment Adjusting Engine SpeedWeld/Power Speed Adjustment Engine Speed No LoadServicing Fuel And Lubrication Systems Overload Protection Pre-Start Diagnostic Checks Diagnosing Causes Of Engine Fault ShutdownsDiagnostic Checks While Running Start Engine With No Load AppliedWelding − CC Models TroubleshootingWelding − CC/CV Models Standard Generator Power Optional Three-Phase Generator Power CC/CV ModelsEngine Shutdown switch is released Out Wiring harness and componentsTemperature is too high see Sections 5-7and Air in fuel system. See engine manualCircuit Diagram For CC Welding Generator − Electrical Diagrams215 296-B Circuit Diagram For CC/CV Welding Generator 215 297-B − RUN-IN Procedure WetstackingWelding Generator Procedure at less than Run-In Procedure Using Load BankStop engine Do not touch hot exhaust From flammables Do not PerformBank/grid Run-In Procedure Using Resistance GridFrom flammables Do not perform run-inHas this symbol − Generator Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer FrameHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Use ground device as stated Electrical codesApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible− Parts List 117 116 103 102 115 FIG 114 105 104 101 120113 108 100 CC only 119 110 109 111 -4 or 85 Fig 51 52Dia Part Description Quantity Dia Part Description Quantity Mkgs 095 Control Box Assembly − CC Models Control Box Assembly − CC/CV Models Control Box Assembly − CC/CV Models -1Item Panel, Front w/Components − CC Models MS1 Panel, Front w/Components − CC/CV Models -1Item Panel, Front w/Components − CC/CV ModelsPC6 192 PLG6 34 36 27 26 Hardware is common Not available unless listedMain Rectifier Assembly -1Item Main Rectifier Assembly Page Support Your distributor also givesFor assistance in filing or settling claims, contact Miller Electric Mfg. CoYour distributor and/or equipment manufacturer’s Transportation Department
Top Page Image Contents