GE AK-50 installation instructions

Page 24

connecting the breaker from all power sources, per- form the following procedure:

1.Check that all phase sensors are the same type (current range).

2.Verify that the tap settings on all three phase sen- sors are identical.

3.Verify that the wiring harness connections to the sensors have the proper polarity (white lead to common, black lead to tap), as shown in the cabling diagram in Figure 36.

4.On ground fault breakers serving four-wire loads, check that the neutral sensor is properly con- nected, as indicated in Figure 36. In particular, check the following:

a.Verify that the neutral sensor has the same rat- ing and tap setting as the phase sensors.

b.Verify continuity between the neutral sensor and its equipment-mounted secondary discon- nect block. Also check for continuity from the breaker-mounted neutral secondary discon- nect block through to the trip unit wiring har- ness connector.

c.If the breaker’s lower studs connect to the power source, then the neutral sensor must have its load end connected to the source.

d.Verify that the neutral conductor is carrying only the neutral current associated with the breaker’s load current (the neutral is not shared with other loads).

5.If the preceding steps fail to identify the problem, then measure the sensor resistances. The appro- priate values are listed in Table 2. Since the phase and neutral sensors are electrically identical, their resistances should agree closely.

Breaker

CT Rating, A

Resistance, ohms

 

 

 

 

300

20–24

 

400

27–32

AK-50

600

42–50

AKS-50

800

58–68

 

1200

93–109

 

1600

130–154

 

1200

20–24

AK-75

1600

28–34

2000

37–44

 

 

3000

61–72

 

1600

36–43

AK-100

2000

47–55

3000

75–88

 

 

4000

108–127

Table 2. CT resistance values.

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Contents Introduction Table of Contents List of Figures Before Installation General InformationFront Frame Breaker Conversion Relocating and Remounting the W and X RelaysInstalling the Flux Shifter Assembly Breakers with EC or Power Sensor Trip SystemsBreakers with a Side Bracket AKU-50 Breakers OnlyInstalling the Trip Paddle Adjusting the Flux ShifterBreakers with ECS or SST Trip Systems Installing the Trip Unit Mounting Bracket EC or Power Sensor Trip SystemECS or SST Trip System Trip unit mounting bracket attached to the mounting Plate Back Frame Conversion Crossbar ModificationRemoving the Existing Trip Devices AK-50 & AKS-50 Breakers with SST Trip SystemsAK-75 & AK-100 Breakers with SST Trip Systems Installing the Phase Sensors AK-50 & AKS-50 BreakersPhase sensor installation on AK-75 & AK-100 breakers AK-75 & AK-100 BreakersInstalling the Trip Unit Configuring the Trip UnitFOUR-WIRE Ground Fault Option Installing the Fourth-Wire DisconnectAK-50 & AKS-50 Stationary Breakers AK-50 & AKS-50 Draw-Out Breakers AK-75 & AK-100 Draw-Out BreakersAK-75 & AK-100 back frame conversion Installing the Neutral Sensor Outline of the neutral sensor for AK-50 breakersOutline of the neutral sensor for AK-75 and AK-100 breakers Installing Mounting Brackets Equipment ConversionFourth-wire disconnect for AKD-5 & AKD-6 Testing and TROUBLE- Shooting TestingTrouble-Shooting Nuisance Tripping on Ground Fault-Equipped BreakersAK-50 Page Page Appendix Drill Templates Appendix 1. Drill Template for Flux Shifter MountingPage Page Page Page GE Industrial Systems