Breakers with a Side Bracket
1.Drill a 34” diameter hole into the flux shifter assembly mounting base to provide the neces- sary clearance for the bracket. The location of the new hole is shown in Figure 6.
2.Remove the side bracket from the frame and drill the holes according to the pattern in Figure 4. A
3.Mount the new flux shifter to the inside of the side frame with the three screws, lock washers, flat washers, and nuts supplied, as shown in Figure 5. The upper two screws are inserted from the outside of the frame, while the lower screw must be inserted from the inside.
AKU-50 Breakers Only
For easier installation of the new flux shifter assembly on
1.Remove the three bolts attaching the OFLO to the base of the breaker.
2.The OFLO terminal block must be relocated on the upper left side of the breaker. Some parts and tool, not provided with the kit, are necessary for this task:
•Six strips of 14 AWG wire
•Wire splice
•12 butt splices
•Wire labels
•Drill and size F bit
•
•Flathead screw driver
•Two
3.Drill and tap two holes for the
4.Remove the three bolts securing the OFLO to the breaker and lift off the OFLO device.
5.Remove the wires that connect the OFLO device to the terminal block.
6.Cut the wires that connect to the coils where they join and label the wires. Attach butt splices to all twelve open ends.
7.Connect the strands of wire to the OFLO. Mount the terminal block in its new location. DO NOT complete the wire connections until the flux shifter is installed.
8.Install the new flux shifter assembly as described above and shown in Figure 5.
9.Connect the cables attached to the terminal block and tie them together.
Figure 6. Location of new hole in the flux shifter base.
Figure 7. Locations of new holes for mounting the OFLO terminal
block.
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